碳/环氧2.5D机织复合材料经向开孔压缩性能实验研究

An experimental investigation on the open-hole compressive behaviors of carbon/epoxy 2.5D woven composites in warp direction

  • 摘要: 三维机织复合材料在连接结构件中应用时,开孔压缩性能是其设计和服役期间的关键性能指标之一。本文研究了碳/环氧2.5D机织复合材料经向开孔压缩性能,并与相当纤维体积含量的层合复合材料进行了对比分析,借助数字图像相关(Digital image correlation, DIC)技术,分析了经向压缩载荷下材料表面最小主应变演化。研究发现:2.5D机织复合材料经向开孔压缩强度保留率为72.62%,较层合复合材料高17.52%。接结经纱抑制了材料沿厚度方向的损伤扩展,缓解了孔周应变集中,开孔2.5D机织复合材料最大应变集中系数为7.18,较层合复合材料低41.62%。在经向压缩载荷下,开孔2.5D机织复合材料最小主应变高应变区沿孔周±45°方向呈X形分布。其范围受纤维交织结构约束:经向限于孔上下两侧完整纬纱列之间,纬向限于孔左右两侧完整接结经纱列之间。最小主应变演化以10%和88%失效应变为界,呈现典型三阶段特征。当加载应变大于88%失效应变时,应变集中系数急剧增加,材料出现显著的局部刚度衰减与损伤。而层合复合材料在44%失效应变后便呈现持续的局部刚度衰减与损伤。在整列接结经纱被孔截断位置,最小主应变峰值较其它区域高出25%以上,且为表面初始可见损伤的起始位置。材料表面最小主应变方向呈关于孔中心对称的纺锤形分布。开孔2.5D机织复合材料主要失效模式为压缩-剪切断裂,而开孔层合复合材料以广泛分层为主。本研究为2.5D机织复合材料连接结构的优化设计提供了重要的理论依据。

     

    Abstract: The open-hole compression (OHC) performance is one of the critical property indices for 3D woven composites in the design and service of connection structures. This paper investigates the warp direction OHC performance of carbon/epoxy 2.5D woven composites, and conducts a comparative analysis with laminate composites of equivalent fiber volume fraction. Using digital image correlation (DIC) technique, the evolution of the minimum principal strain on the material surface under warp-direction compressive loading is analyzed. The results show that the warp-direction OHC strength retention rate of the 2.5D woven composites reaches 72.62%, which is 17.52% higher than that of the laminate composites. The binder yarns inhibit damage propagation along the thickness direction and alleviate the strain concentration around the hole. The maximum strain concentration factor of the open-hole 2.5D woven composites is 7.18, which is 41.62% lower than that of the laminate composites. Under warp-direction compressive loading, the region of high minimum principal strain in the open-hole 2.5D woven composites exhibits an X-shaped distribution along the ±45° direction around the hole. Its extent is constrained by the fiber interlacing structure: in the warp direction, it is limited between the intact weft yarn rows above and below the hole; in the weft direction, it is confined between the intact binder yarn rows on the left and right sides of the hole. The evolution of the minimum principal strain presents a typical three-stage characteristic, demarcated by 10% and 88% of the failure strain. When the applied strain exceeds 88% of the failure strain, the strain concentration factor increases sharply, accompanied by significant local stiffness degradation and damage. In contrast, the laminate composites exhibit continuous local stiffness degradation and damage after the applied strain reaches 44% of the failure strain. At locations where the entire rows of binder yarns are truncated by the hole, the peak value of the minimum principal strain is more than 25% higher than that in other regions, and these are also the sites where initial visible surface damage initiates. The direction of the minimum principal strain on the material surface shows a spindle-shaped distribution symmetric about the hole center. The main failure mode of the open-hole 2.5D woven composites is compression-shear fracture, whereas the open-hole laminate composites are dominated by extensive delamination. This study provides an important theoretical basis for the optimal design of connected structures using 2.5D woven composites.

     

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