基于宏观各向异性碳纤维增强树脂基复合材料的切削仿真

Cutting simulation of carbon fiber reinforced resin matrix composite material based on macroscopic anisotropy

  • 摘要: 为了对碳纤维增强树脂基复合材料切削加工过程中的基体破坏及亚表层损伤机制进行研究,借助数值仿真方法建立了基于宏观各向异性的复合材料正交切削有限元模型。采用Hashin-Damage失效准则,通过定义纤维拉伸断裂、压缩屈曲极限应力及基体横向拉伸断裂、剪切断裂极限应力等数值,建立了复合材料切削加工动态物理仿真模型。通过切削力仿真值与实验值的比较,验证了仿真模型的有效性。通过对0°和90°纤维方向复合材料基体开裂和压溃的分析发现,当进入稳定切削后,基体开裂方向与纤维方向平行,而基体的压溃主要发生在刀尖周围。分析了纤维方向对复合材料亚表面损伤深度的影响,随着纤维方向角度的增加,工件亚表面裂纹损伤深度呈增长趋势。

     

    Abstract: In order to investigate the mechanisms of matrix damage and sub-surface damage in carbon fiber reinforced resin matrix composite, cutting process simulation model was developed based on macroscopic anisotropy. Hashin-Damage failure model was adopted. Through defining ultimate stresses of fiber tension cracking and fiber compression buckling, ultimate stresses of matrix longitudinal tensile and shear damage, a dynamic physics simulation model of composite was established. The reasonability was validated by comparison cutting force between simulation results and experimental data of cutting force. By analyzing cracking and crushing phenomenon of matrix at 0° and 90° fiber orientation, it shows that the matrix cracking orientation substantially parallel to the fiber orientation, and matrix crushing mainly happened around the cutting tool tip when steady state condition is reached. The influence of fiber orientation on sub-surface damage was studied. It shows that the cracking of sub-surface damage value increases with the increase of fiber orientation angle.

     

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