耐350℃ RTM聚酰亚胺树脂及其复合材料性能

Properties of 350℃ temperature-resistant RTM polyimide matrix resin and its composites

  • 摘要: 以苯乙炔苯酐(4-PEPA)为封端剂,异构联苯四甲酸二酐(α-BPDA)作为二酐单体,通过选择合适的二胺单体及优化配比,研制了耐温等级高于350℃,适用于RTM工艺的聚酰亚胺基体树脂HT-350RTM,选用U3160单向碳纤维织物作为增强体,采用RTM工艺制备了HT-350RTM树脂基复合材料层合板(U3160/HT-350RTM)。结果表明:HT-350RTM树脂最低黏度可达390 mPa·s,在280℃下保持黏度低于1 Pa·s的时间大于2 h,能够满足RTM工艺的要求。经过高温固化后,HT-350RTM树脂的玻璃化转变温度为392℃,热分解温度(分解5%)高达537℃。采用RTM工艺制备的U3160/HT-350RTM复合材料层合板孔隙率仅为0.34%,室温下具有良好的基本力学性能,315℃和350℃下的力学性能保持率均高于60%,能够满足350℃工况下的长期使用要求。

     

    Abstract: HT-350RTM, a novel high temperature polyimide resin for resin transfer molding (RTM) process, was synthesized through an optimized proportion of diamine monomer. 4-phenylethynylphthalic anhydride (4-PEPA) was employed as the end-capping agent of HT-350RTM resin, and 2, 3, 3', 4'-biphenyltetracarboxylic dianhydride (α-BPDA) used as its dianhydride monomer. U3160/HT-350RTM laminates were fabricated by RTM process reinforced by U3160 carbon fabric for evaluation of mechanical properties. The results show that the lowest melt viscosity of HT-350RTM is 390 mPa·s, and it stays below 1 Pa·s for over 2 h at 280℃, which qualifies the possibility for RTM process. After being cured, the glass transition temperature is 392℃ and the decomposition temperature(5% loss) is 537℃. The porosity of U3160/HT-350RTM laminates is only 0.34%. The U3160/HT-350RTM composites exhibit excellent mechanical properties at room temperature, and the retention rates of mechanical properties at 315℃ and 350℃ are both more than 60%, making the U3160/HT-350RTM composites ideal for the long-term use under 350℃.

     

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