纤维层内树脂流动的空气耦合超声无损检测

Measurement of resin flow into the fibers layer by air-coupled ultrasound inspection

  • 摘要: 采用空气耦合超声无损检测仪, 对部分浸润预浸料中树脂沿纤维层厚度方向的浸渍流动进行了实时检测研究。首先将部分浸润预浸料放置在真空袋中, 然后固定在扫描机构上, 抽真空, 考察在一个大气压作用下不同时刻树脂的浸润流动情况, 通过C扫描图片实时、 快速检测出树脂的浸润流动变化, 并应用达西定律计算了碳纤维网架的渗透率。同时, 将观察区域截取试样制备成金相分析试样, 通过显微分析验证了C扫描图像分析的准确性。结果表明, 空气耦合超声C扫描方法是检测预浸料中树脂沿纤维层厚度方向流动的一种快速和有效的方法。

     

    Abstract: In this study, an air-coupled ultrasonic nondestructive evaluation (NDE) method was used to measure the resin flow of a partially impregnated prepreg through thickness of fibers layer. The partially impregnated prepregs were put into a vacuum bag, and then assembled on the C-scan sweep mechanism. Vacuum was applied to the specimens and ultrasonic images at various times were obtained by using the air-coupled ultrsound evaluation instrument. Therefore, flow variation of resin penetrating into fibrous webs was monitored in situ by the ultrasonic images. As well, the permeability of the carbon fiber webs was calculated from Darcy’s law. To evaluate the validity of the used NDE method, metallographic specimens corresponding to each C-scan sample were prepared and observed, and the yielded microphotographs demonstrated the rationality of the NDE method. Results show that the proposed air-coupled ultrasonic evaluation method is an effective way for in situ monitoring resin flow through thickness of fibers layers.

     

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