Si与Mg含量对离心铸造原位颗粒增强Al-xSi-yMg复合材料组织与耐磨性能的影响

Effects of Si and Mg contents on the structures and wear resistance of centrifugal Al-xSi-yMg composites reinforced with in situ particles

  • 摘要: 采用离心铸造方法制备了不同Si、Mg含量的Al-xSi-yMg复合材料筒状铸件, 考察了不同成分铸件的宏观组织和微观组织, 并测试了不同成分铸件的耐磨性能, 分析并计算了Al-xSi-yMg合金中形成初晶颗粒的条件。结果表明: 除Al-15Si-5Mg外, 其他各成分铸件内侧均形成了含有初晶Si或Mg2Si颗粒的增强层, 外侧为不含颗粒的非增强层。不同成分Al-xSi-yMg铸件中形成的初晶颗粒、颗粒增强层的相对厚度值(k)以及颗粒的体积分数各不相同。随着铸件内层初晶颗粒体积分数的逐渐增加, 材料的耐磨性能显著提高。计算结果表明, 当x≥12.8+0.49yy≥5时(15≤x≤30, y≤8), 合金中形成初晶Si、Mg2Si两种颗粒; 当x<12.8+0.49yy≥5时, 合金中只形成初晶Mg2Si颗粒; 当x≥12.8+0.49yy<5时, 合金中只形成初晶Si颗粒; 当x<12.8+0.49yy<5时, 合金中不形成初晶颗粒。

     

    Abstract: The Al-xSi-yMg composites containing various contents of Si and Mg were fabricated by centrifugal casting. The macrostructures and microstructures, and wear resistance of all the castings were examined. The relation of the Si/Mg contents and the formation of primary particles was analyzed. It shows that except the Al-15Si-5Mg, a reinforcement layer containing primary Si or Mg2Si particles in the inner layer, and the un-reinforcement layer having no particles in the outer layer of the other castings are formed. The castings fabricated with various compositions have different kinds of primary particles, different relative thicknesses of reinforcement layer(k), and different particle volume fractions. The wear resistance of the Al-xSi-yMg composites is improved with the increasing particle volume fraction. The calculation results indicate that the primary Si and Mg2Si are formed on the condition of x≥12.8+0.49y, y≥5(15≤x≤30, y≤8); only primary Mg2Si particles are formed on the condition of x<12.8+0.49y, y≥5; only primary Si particles are formed on the condition of x≥12.8+0.49y, y<5; and no particle is formed on the condition of x<12.8+0.49y, y<5.

     

/

返回文章
返回