3D打印医用碳纤维增强聚醚醚酮微动摩擦学性能

Micromotor tribological properties of carbon fiber reinforced polyetheretherketone for medical applications prepared by 3D

  • 摘要: 3D打印可以作为一种高效、精确的制造方法制备各种医学材料。本研究通过熔融沉积成型(FDM) 3D打印工艺,制备含量为5wt%、10wt%碳纤维(CF)的聚醚醚酮(PEEK)复合材料,在温度为37℃、直接接触干滑动条件下,选取3D打印的纯PEEK为对照组,探究不同含量CF/PEEK复合材料的力学性能和微动磨损性能。微动参数固定磨损时间、位移幅值、频率,改变法向载荷。建立了摩擦力(Ft)-位移幅值(D)曲线、摩擦系数曲线。通过激光共聚焦显微镜、扫描电子显微镜,探究CF/PEEK复合材料的磨损形貌和磨损机制。结果表明,三种材料随着法向载荷的增加,摩擦系数降低,磨损体积增大;10CF/PEEK有着较好的力学性能,较低的摩擦系数,在不同载荷下为微动工况为滑移;CF/PEEK复合材料有着较好的微动磨损性能,纯PEEK的磨损机制为磨粒磨损与粘着磨损交互作用,CF/PEEK复合材料的磨损机制为磨粒磨损。通过上述研究,为3D打印CF/PEEK复合材料应用于医学领域提供一定的理论基础。

     

    Abstract: 3D printing can be used as an efficient and precise manufacturing method to prepare various medical materials. In this study, polyether ether ketone (PEEK) composites with contents of 5wt% and 10wt% carbon fibre (CF) were prepared by fused deposition moulding (FDM) 3D printing process to investigate the mechanical and micromotional wear properties of CF/PEEK composites with different contents, under temperature of 37℃ and direct contact dry sliding conditions, and pure PEEK printed by 3D printing was selected as a control group. The micromotion parameters were fixed wear time, displacement amplitude and frequency, and the normal load was changed. The friction (Ft)-displacement amplitude (D) curve and friction coefficient curve were established. The wear morphology and wear mechanism of CF/PEEK composites were investigated by laser confocal microscopy and scanning electron microscopy. The results show that, the three materials with the increase of normal load, the friction coefficient decreases, the wear volume increases; 10 CF/PEEK has better mechanical properties, lower coefficient of friction, under different loads for the micromovement condition for the complete slip; CF/PEEK composites have better micromovement properties, the wear mechanism of the pure PEEK for the abrasive wear and adhesive wear interactions, and the wear mechanism of the CF/PEEK The wear mechanism of CF/PEEK composites is abrasive wear. The above study provides some theoretical basis for the application of 3D printed CF/PEEK composites in the medical field.

     

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