胶固粉-水泥复合胶凝体系下超细尾砂膏体充填性能及管道输送特性研究

Study on the backfilling performance and pipeline transport characteristics of ultrafine tailings paste under CSP–cement composite cementitious system

  • 摘要: 针对超细尾砂膏体流动性差、强度不足及成本较高的问题,本研究构建了胶固粉-水泥-超细尾砂复合充填体系,并通过配比与工艺优化实现性能与成本的协同提升。系统研究了该复合胶凝体系对膏体料浆流变性能、塌落度和单轴抗压强度的影响,利用Fluent软件模拟了料浆在充填管道内的输送特性。结果表明,水泥的加入改善了颗粒级配与堆积结构,显著降低料浆屈服应力和黏度,提高流动性,但会降低强度;数值模拟表明,水泥掺量增加可提高管道中心流速、降低输送阻力,改善流动性。综合流变性能、力学性能与模拟分析,确定最佳质量配比为胶固粉∶水泥=1∶1,料浆质量浓度62%,该条件下可实现28 d强度大于2.5 MPa,成本降低约20%。本研究提出的复合充填体系兼具高流动性、高强度与显著经济效益,为超细尾砂资源化利用及绿色矿山建设提供了有效技术路径。

     

    Abstract: To address the challenges of poor flowability, insufficient strength, and high cost in ultra-fine tailings paste backfill, a composite cementitious system composed of CSP (Cemented Solidifying Powder), cement, and ultra-fine tailings was developed. Through systematic mix proportioning and process optimization, the synergistic enhancement of performance and cost efficiency was achieved. The effects of the composite binder system on the rheological properties, slump, and uniaxial compressive strength (UCS) of the paste slurry were experimentally investigated, while the transport characteristics within the pipeline was analyzed using Fluent.The results indicate that the incorporation of cement improves particle size distribution and packing structure, significantly reducing the yield stress and viscosity of the slurry and thereby enhancing flowability, albeit at the expense of strength. Numerical simulations further reveal that increasing cement content elevates the central velocity of the pipeline flow and reduces hydraulic resistance, leading to improved transport performance.By integrating rheological, mechanical, and numerical findings, the optimal mix proportion was determined as CSP∶Cement = 1∶1 with a slurry mass concentration of 62%. Under these conditions, a 28-day UCS exceeding 2.5 MPa is achieved, while the backfill cost is reduced by approximately 20%. The proposed composite backfill system demonstrates a favorable balance among high flowability, adequate strength, and economic efficiency, providing an effective technical pathway for the resource utilization of ultra-fine tailings and the development of green mining practices.

     

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