低熔融温度聚芳醚酮树脂及其复合材料性能与应用研究进展

Research progress on the properties and applications of low melting temperature poly aryl ether ketone resin and its composites

  • 摘要: 低熔融温度聚芳醚酮(low melting temperature poly aryl ether ketone, LM PAEK)树脂及其复合材料因其优异的成型工艺性、力学性能和化学稳定性,在近年的高性能热塑性复合材料技术领域备受关注。本文系统阐述了LM PAEK的分子结构特点及其在成型工艺性、结晶行为和力学性能上的突出优势,比较了LM PAEK与传统聚芳醚酮(poly aryl ether ketone, PAEK)类树脂,如聚醚醚酮(poly ether ether ketone, PEEK)和聚醚酮酮(poly ether ketone ketone, PEKK)的性能差异,重点分析了LM PAEK的低熔融温度和低熔体黏度等特性对复合材料成型效率的提升。同时,基于其优异的加工性能和可持续发展潜力,通过探讨LM PAEK在本体结晶及诱导结晶行为对复合材料界面性能、断裂韧性、冲击性能和高温稳定性影响等方面的研究进展,为复合材料性能优化提供新思路,揭示了LM PAEK在自动铺放原位成型、3D打印等制造技术领域,及其在航空主承力结构中的应用价值,为未来的研究与技术开发提供了参考依据。

     

    Abstract: Low-melting-temperature poly(aryl ether ketone) (LM PAEK) and its composites have garnered significant attention in the field of high-performance thermoplastic composites due to their exceptional formability, mechanical properties, and chemical stability. This paper systematically describes the molecular structure characteristics of LM PAEK and highlights its unique advantages in terms of processability, crystallization behavior, and mechanical properties. Furthermore, it compares the performance differences between LM PAEK and traditional poly(aryl ether ketone) (PAEK) resins, such as poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK). The effect of low melting temperature and melting viscosity of LM PAEK on the efficiency of composite molding was analyzed. Additionally, this study discusses the research progress on bulk crystallization effects, induced crystallization behavior, and their impacts on interface properties, fracture toughness, impact properties, and high-temperature stability of composite materials. These discussions provide novel insights for optimizing composite properties based on its excellent processability and sustainable development potential. Moreover, it reveals the application value of LM PAEK in manufacturing technology field like automatic laying in situ forming, 3D printing and aviation main bearing structures. These findings serve as a reference for future research endeavors and technological advancements.

     

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