真空辅助成型工艺中预成型体的厚度变化与过流控制
Change in preform thickness throughout the vacuum assisted resin infusion process and the post-filling control
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摘要: 采用无接触式电涡流位移传感系统, 对真空辅助成型工艺中预成型体的厚度变化进行了实时监测。揭示了该成型工艺过程中预成型体的厚度变化规律, 并考察了树脂过流控制时间对制件厚度与纤维体积含量的影响。结果表明, 在整个工艺过程中预成型体的厚度变化可分为三个阶段: 在树脂浸入后, 预成型体厚度迅速增加; 在树脂过流控制阶段, 预成型体厚度变化较小且保持在较高水平; 在树脂管关闭后, 预成型体厚度迅速下降并逐渐趋于稳定。制件厚度与树脂过流控制时间的变化关系类似于正弦曲线, 在树脂过流控制时间约为10 min时, 纤维体积分数最低, 较无过流控制降低1.7%; 在树脂过流控制时间约为40 min时, 纤维体积分数最高, 较无过流控制提高1.6%。Abstract: The non-contact electric eddy current displacement sensor system was applied to real-time monitor the preform thickness change throughout the vacuum assisted resin infusion (VARI) process. The compaction behavior of the preform during the VARI process was discussed. And the effect of the post-filling time on the preform thickness and the fiber volume fraction was studied. The result indicates that the compaction behavior of the preform can be divided into three stages: the preform thickness increases rapidly when the resin is infused; the perform thickness is almost not changed during the post-filling; the preform thickness decreases rapidly and drives to a stable value after that the resin-inlet is clamped. The final part thickness varies with the post-filling time, and the variation tendency is similar to a sinusoid. The fiber volume fraction is the lowest and decreases 1.7% compared with that without post-filling, when the post-filling time is about 10 min. And the fiber volume fraction is the greatest and increases 1.6% compared with that without post-filling, when the post filling time is about 40 min.