熔渗法制备SiC/ FexSiy 复合材料显微结构和性能

MICROSTRUCTURES AND PROPERTIES OF INFILTRATION OFSiC PREFORMS WITH IRON SILICIDE MELTS

  • 摘要: 用FexSiy (Fe3Si, Fe5Si3, FeSi ) 熔体自发浸渗SiC 粉体预制件制备出致密度高达9615 %的SiC/ FexSiy复合材料。利用XRD、OM 和SEM 等对复合材料的相组成、显微结构和力学性能进行了分析和表征。研究发现, 自发浸渗过程中SiC 在FexSiy 熔体中有溶解和析出, 导致复合材料的相组成和显微结构发生变化。Fe3Si 渗入后, 复合材料中有碳析出, 并生成Fe5Si3 和FeSi 两种新相;Fe5Si3 和FeSi 的渗入无碳析出, 而是发生碳化硅烧结、粒子合并和晶粒长大;Fe5Si3 熔体渗入超细碳化硅(0.5μm ) 粉体预制件后, 生成大的碳化硅晶粒和碳化硅单晶。借助CHEMSAGE 热力学数据库对1873 K 时Fe-Si-C 体系的平衡相图进行了定量分析, 研究了SiC 在FexSiy 熔体中的稳定性;解释了铁的三种硅化物浸渗后, SiC 颗粒形态的变化。通过对复合材料显微硬度、弯曲强度和可靠性(威布尔系数) 的测试, 分析了熔渗法SiC/ FexSiy 复合材料结构和性能的关系。

     

    Abstract: Spontaneous infiltration of SiC preforms with FexSiy (Fe3Si , Fe5Si3 and FeSi) melts was employed to produce fully dense ( > 96.5 % theoretical density) SiC/ FexSiy composites1 The phases , microstructures and mechanicalproperties were studied by using conventional materials characterization techniques including X-ray diffraction , optical microscopy , scanning electron microscopy , etc. A key issue behind the whole study is the dissolution and precipitation of SiCin FexSiy melts during infiltration. The dissolution of SiC in Fe3Si melts leads to carbon precipitation and phase changes( Fe3Si disappeared and Fe5Si3 and FeSi formed) . However , Fe5Si3 and FeSi infiltration gives no carbon precipitation , butSiC sintering , particle coalescence and grain growth. Extra-large SiC single crystals are found in fine SiC (0.5μm) infiltrated by Fe5Si3 . The phase equilibrium of Fe-Si-C system is quantitatively analysed at 1873 K using CHEMSAGE. SiCsolubility and the condition for SiC precipitation rather than C in Fe-Si melt are determined. Mechanical properties including micro-hardness , bending strength and Weibull modulus of all infiltrated samples were tested and analyzed on the basisof phase and microstructure observations.

     

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