复合材料与紧固件间接触电性能对装配结构雷击损伤特性的影响

Influence of contact electrical properties between composites and fasteners on lightning damage characteristics of assembled structure

  • 摘要: 雷击防护对于飞行安全至关重要,机翼作为受到雷击频率较高的部位,目前缺少雷电流在其内部传导过程中对材料损伤的相关研究。本文针对接触界面电性能对雷击损伤的影响这一关键问题,通过实验及仿真方法研究了紧固件缠绕绝缘薄膜、缠绕导电薄膜以及不作处理的三种带紧固件的碳纤维复合材料装配体在雷电流脉冲传导注入下的损伤特性。利用Abaqus有限元仿真软件建立了热-电耦合模型,得到雷电流脉冲侧面注入条件下的温度、电场、电流分布。仿真与实验结果表明:紧固件与孔壁间存在微小气隙,在雷电流通过时容易击穿,产生高温和火花,对装配体造成损伤;两种间隙处理方式均减小了雷电流传导过程中装配体的损伤,但薄膜会出现不同程度的劣化;若紧固件缠绕导电薄膜,分层减小,电流沿铺层方向流过紧固件,在纤维与紧固件相交处集中形成高温区,而缠绕绝缘薄膜加剧了分层,电流绕过紧固件,在纤维与其边缘相切处聚集,形成高温区。该实验与仿真研究能够为带紧固件的复合材料雷击防护带来新的思路。

     

    Abstract: Lightning strike protection is crucial for flight safety. Wings are more frequently struck by lightning, but there is a lack of research on the damage of materials during the conduction of lightning current inside. In this paper, the damage characteristics of three kinds of carbon fiber composite assemblies with fasteners wrapped with adiabatic film, conductive film and no treatment under lightning impulse conduction were investigated by experimental and simulation methods. The thermal-electrical coupling model was established by using Abaqus finite element simulation software, and the temperature, electric field and current distributions were obtained under the condition of lightning current lateral injection. Simulation and experimental results show that there is a small air gap between the fastener and the hole wall, which is easy to breakdown when the lightning current flows through, generating high temperatures and sparks, and causing damage to the assembly; both gap treatments reduce the damage to the assembly during the lightning current conduction process, but the film will be degraded to varying degrees; if the fastener is wound with conductive film, the delamination decreases, the current flows through the fasteners in the direction of the layup, and the high temperature zone is formed at the intersection of the fibers and the fasteners. The delamination is exacerbated by the wrapping of the insulating film, where the current bypasses the fastener and collects at the fiber tangent to its edge, creating a high-temperature zone. This experimental and simulation study can bring new ideas for lightning protection of composite materials with fasteners.

     

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