水化-堆积-膜厚协同调控的超高性能混凝土多尺度设计

Hydration-packing-film thickness synergy-guided multiscale design of ultra-high performance concrete

  • 摘要: 为解决超高性能混凝土(UHPC)多尺度关联弱、多目标协同难的问题,本文提出了以水膜/浆膜厚度(tWFT/tPFT)为纽带的多尺度协同设计框架。在浆体尺度,基于未水化水泥体积等量置换矿物掺合料总量,借助离散元优化其级配,并按tWFT确定水胶比;在砂浆尺度,采用可压缩堆积模型优化骨料级配,结合tPFT确定浆体用量;在纤维尺度,依据纤维堆积特性与力学贡献确定临界掺量。结果表明:在净浆尺度内,tWFT为20 nm时,四元胶凝体系(PB4-20)在流动性(扩展度245 mm)、力学性能(28 d抗压强度103.2 MPa,抗折强度20.3 MPa)与微观结构(无害孔隙占比>64%) 方面均达到该尺度下的综合最优;进一步优化骨料级配(MG1)与tPFT(50 μm)的协同,浆体用量降低5.3%而28 d抗压强度提升至113.2 MPa,实现了降耗增效;钢纤维含量为1.5%时综合性能最佳,继续增加则增益边际递减。该框架通过多尺度逐级优化,实现了工作性、力学性能与资源效率的协同提升,为UHPC的绿色高性能化提供了新途径。

     

    Abstract: To address the critical challenge of weak multi-scale integration and difficulty in achieving multi-objective synergy in ultra-high performance concrete (UHPC), a novel multi-scale collaborative design framework was proposed with water/paste film thickness (tWFT/ tPFT) as key linking parameters. The framework was implemented at three scales: at the paste scale, equal-volume replacement of unhydrated cement with supplementary cementitious materials was conducted, binder gradation was optimized through discrete element simulation, and the water-to-binder ratio was determines based on tWFT; at the mortar scale, aggregate gradation was optimized using the compressible packing model with optimal paste content determined by tPFT; at the composite scale, the critical fiber dosage was determined based on packing characteristics and mechanical contribution. Results show that within the paste scale, the quaternary binder system (PB4-20) with a tWFT of 20 nm achieves optimal performance in workability (245 mm spread), mechanical properties (28-day compressive strength of 103.2 MPa, flexural strength of 20.3 MPa), and microstructure (harmless pore proportion > 64%). Further optimization of aggregate gradation (MG1) and tPFT (50 μm) reduced the paste content by 5.3% while increasing the 28-day compressive strength to 113.2 MPa, resulting in both material-saving and performance-enhancing effects. The optimal steel fiber volume fraction is 1.5%, with diminishing returns beyond this point. This framework establishes a quantitative methodology to holistically optimize the workability, mechanical properties, and resource efficiency of UHPC, guiding its transition to green, high-performance applications.

     

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