3D针刺预制体层间剪切性能研究

Research on the Interlaminar Shear Performance of 3D Needle-Punched Preforms

  • 摘要: 3D针刺复合材料的层间强度由预制体的微结构和力学性能决定,但针对3D针刺预制体的层间性能,目前仍缺乏有效的测试表征手段。本文提出了一种新型错层撕裂测试方法,表征3D针刺预制体的层间撕裂强度,研究了针刺密度、铺层工艺和针刺方式对预制体层间性能的影响规律。采用Micro-CT技术分析了不同参数预制体的微结构特征,揭示了3D针刺预制体工艺参数、内部微结构和层间性能之间的关联关系。结果表明,提高针刺密度、增加铺层中的网胎毡比例以及错位布置针刺孔均有利于增加预制体中Z向针刺纤维的数量,达到增强层间性能的效果。将针刺密度由15针/cm2提高到35针/cm2时,层间撕裂强度提高了222.26%;网胎毡占比由1/6提高到1/2时,层间撕裂强度提高了159.3%;错位针刺比原位针刺样件的层间撕裂强度可提高65.11%。

     

    Abstract: The interlaminar strength of 3D needle-punched composites is determined by the microstructure and mechanical properties of the preform. However, effective testing and characterization methods for evaluating the interlaminar performance of 3D needle-punched preforms are still lacking. This paper proposes a novel interlaminar offset tear test method to characterize the interlaminar tear strength of 3D needle-punched preforms and investigates the influence of needling density, layup process, and needling method on the interlaminar properties of the preforms. Micro-CT technology was employed to analyze the microstructural characteristics of preforms with different parameters, revealing the relationship between process parameters, internal microstructure, and interlaminar properties of 3D needle-punched preforms. The results indicate that increasing the needling density, raising the proportion of fiber felt layers in the layup, and adopting staggered needling patterns all contribute to enhancing the amount of z-directional needled fibers in the preform, thereby improving interlaminar performance. When the needling density was increased from 15 needles/cm2 to 35 needles/cm2, the interlaminar tear strength increased by 222.26%; when the proportion of fiber felt layers was raised from 1/6 to 1/2, the interlaminar tear strength improved by 159.3%; and staggered needling resulted in a 65.11% higher interlaminar tear strength compared to in-situ needling.

     

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