聚合物导热复合材料三维网络构筑及性能研究进展

Progress on 3 D Network Construction and Properties of Thermally Conductive Polymer Composites

  • 摘要: 随着电子器件朝着小型化、高集成化及高功率化方向发展,散热问题愈发突出,开发高效热管理材料已成当务之急。聚合物复合材料相较传统导热材料,在轻质、耐腐蚀等方面优势显著。实现高效三维导热网络的设计与构筑,对聚合物复合材料获得优异导热性能至关重要。近年来,结合不同尺寸、形状等填料混杂填充策略的聚合物复合材料三维导热网络结构设计备受关注。本文首先阐述了聚合物复合材料的导热理论模型与数值模拟方法;其次,重点介绍了在聚合物基体中构筑三维导热网络的常用方法,包括预制三维填料骨架、隔离结构、双逾渗结构等;然后,详细总结了基于二维填料混杂填充聚合物复合材料在结构设计与性能调控方面的研究进展,包括填料桥接与协同效应、双填料网络构筑与性能协同、填料取向调控与剥离成型一体化等方面;最后,对该领域现存问题及未来研究方向予以总结和展望。

     

    Abstract: With the rapid advancement of electronic devices toward miniaturization, high integration, and increased power density, efficient heat dissipation has become a critical challenge. Developing advanced thermal management materials is thus urgently required. Polymer composites offer advantages over traditional thermally conductive materials, including lightweight properties, corrosion resistance, and ease of processing. A crucial aspect of achieving high thermal conductivity in polymer composites is the design and construction of efficient three-dimensional (3D) thermal conductive networks. In recent years, strategies combining the design of 3D filler networks with filler hybridization involving various sizes and shapes have emerged as a key research focus. First, this paper reviews the theoretical foundations and mathematical models of thermal conduction in polymer composites. Then, it highlights common methods for constructing 3D thermal conductive pathways within polymer matrices, including premade 3D filler skeletons, segregated structures, and double-percolated networks. Furthermore, it discusses recent progress in the structural design and performance optimization of polymer composites with hybrid fillers, focusing on 2D fillers. Topics include the bridging and synergistic effects between different fillers, the construction and functional integration of binary filler networks, and the orientation regulation of fillers and exfoliation-processing integration of polymer composites. Finally, this review summarizes the current challenges in the field and outlines potential future research directions to address these issues.

     

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