考虑孔周损伤的复合材料单钉连接结构失效分析

Failure analysis of single-lap composite joints considering drilling-induced defects

  • 摘要: 针对开孔损伤对连接结构性能影响问题,提出了一种考虑孔周损伤的复合材料连接结构有限元模型。采用超声波无损检测和有限元分析方法表征层合板孔周开孔损伤形貌,据此建立性能折减的孔周损伤区域;同时根据双轴向布材料特征,建立基于正交织物三维Hashin失效准则的VUMAT失效子程序,通过数值模拟方法计算了考虑孔周损伤的碳纤维增强乙烯基树脂复合材料层合板单钉螺栓连接结构的失效行为,并通过试验测试进行验证。结果表明:对于复合材料层合板单钉螺栓连接结构,相对于未考虑孔周损伤的有限元模型,考虑孔周损伤的有限元模型的接头失效形式与实验结果更为相近,在失效载荷误差仅为4.4%的基础上,失效位移误差降低了64.1%;并且载荷-位移曲线预测准确性更高,均方根误差仅为1.08 kN,决定系数为92.0%,接近于1,有效地提高了仿真准确性。

     

    Abstract: To address the influence of drilling-induced defects on the mechanical properties of the joints, a finite element model of composite bolt joints considering drilling-induced defects is proposed. Ultrasonic testing and finite element methods were employed to characterize the damage around the holes in the laminates, and a damage area around holes with mechanical properties degradation was established. Based on the characteristics of biaxial fabric materials, a VUMAT failure subroutine for orthogonal fabrics using the 3D Hashin failure criterion was developed. The failure behavior of a single-lap carbon fiber reinforced vinyl ester composite joints considering drilling damages was calculated by simulation, and verified by experimental test. The result shows that, for the single-lap composite joints, compared to the undamaged FE model, the FE model considering drilling damage showed closer alignment with test data in joint failure, and the load-displacement curve fitting demonstrated significantly superior performance. With only 4.4% error in failure load, the failure displacement error was reduced by 64.1%, the root mean square error was only 1.08 kN, and the coefficient of determination was 92.0%, which is very close to 1, effectively enhancing simulation accuracy.

     

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