具有高面内和面外热导率的炭黑-石墨烯纳米片/聚乙烯醇复合薄膜的制备及热管理应用

Fabrication and Thermal Management of Carbon Black-Graphene nanoplatelet/Polyvinyl Alcohol Composite Films with High In-Plane and Through-Plane Thermal Conductivities

  • 摘要: 聚合物基导热薄膜具有加工简便、可设计性强等优点,在电子器件散热与热管理中应用广泛。石墨烯纳米片凭借其优异的面内热导率,可显著提升聚合物基体的面内导热性能,但其对面外热导率的改善有限。现有同时提升石墨烯复合薄膜面内与面外热导率的方法,往往工艺复杂、成本较高,限制了其大规模应用。为此,本研究将炭黑(CB)加入石墨烯纳米片(GNP)/聚乙烯醇(PVA)体系,制备了CB-GNP/PVA复合薄膜。CB凭借其纳米尺度与导热各向同性,能与二维片状GNP形成“点-面”互补,协同构建高效的面外导热网络。结果表明,所得复合薄膜的面外热导率最高可达2.11 W·m−1·K−1,较未添加CB的对应体系提升486%;同时其面内热导率仍保持优异水平,最高达25.7 W·m−1·K−1。此外,CB的引入还显著改善了薄膜的力学与电学性能,最大拉伸强度和电导率分别达51.04 MPa和1756.2 S/m。基于其突出的面内与面外导热能力,该薄膜在热板及COB板的热管理应用中均表现出良好的散热性能。本研究为开发高性能柔性热管理材料提供了一种有效的制备策略。

     

    Abstract: Polymer-based thermally conductive films have attracted extensive attention in thermal management and heat dissipation of electronic devices due to their simple processing and high design flexibility. Graphene nanoplatelets (GNPs) possess outstanding in-plane thermal conductivity and can remarkably enhance the in-plane heat transport of polymer matrices; however, their contribution to through-plane thermal conductivity is rather limited. Existing strategies that simultaneously improve both the in-plane and through-plane thermal conductivities of graphene-based composite films often suffer from complicated processing and high cost, which restrict their large-scale application. In this work, carbon black (CB) was introduced into a GNP/PVA system to fabricate CB-GNP/PVA composite films. Owing to its nanoscale particle size and isotropic thermal transport, CB can form a “point-to-plane” complementarity with the two-dimensional GNPs, thereby synergistically constructing an efficient through-plane heat-conduction network. The results show that the maximum through-plane thermal conductivity of the composite films reaches 2.11 W·m−1·K−1, representing a 486.1% increase compared with the GNP/PVA film without CB. Meanwhile, the composite films maintain excellent in-plane thermal conductivity, with a maximum value of 25.7 W·m−1·K−1. In addition, the incorporation of CB significantly improves the tensile and electrical properties of the films, achieving a maximum tensile strength of 51.04 MPa and an electrical conductivity of 1756.2 S/m. Benefiting from the enhanced in-plane and through-plane thermal conductivities, the composite films were successfully applied to thermal management of a heating plate and a chip-on-board (COB) module, demonstrating pronounced heat-dissipation enhancement. This study provides a feasible approach for developing high-performance flexible thermal management materials.

     

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