石灰石粉-矿渣-粉煤灰三元固废地聚物注浆材料的性能优化与微观结构表征

Performance optimization and microstructure characterization of limestone powder-slag-fly ash ternary solid waste geopolymer grouting materials

  • 摘要: 本研究以废石类石灰石粉(LP)、矿渣粉(SP)和粉煤灰(FA)为原材料,水玻璃和NaOH颗粒为复合激发剂,制备了全固废基地聚物注浆材料(LSF)。以水玻璃模数(X1)、碱当量(X2)和石灰石粉掺量(X3)为自变量,LSF流动度、凝结时间和抗压强度为响应值探究了各因素及其交互作用的影响程度,构建了交互作用回归模型,获得综合性能最佳配比。结合数字散斑技术(DSCM)揭示了LSF的损伤机制,使用XRD、FTIR、TG和SEM-BSE/EDS研究了LSF的微观表征及强度形成机制。结果表明,各因素与响应值呈现二次多项式模型,各个模型回归系数R2均大于0.99,模型合理性和拟合性好,三个单因素对各响应值影响均显著,交互影响部分显著。X1为1.6、X2为6%和X3为25%时,LSF力学性能和工作性能最优。LSF呈现脆性破坏,承受应变的能力较低。微观结果测试表明,LSF注浆材料主要以水化硅铝酸钙(C-A-S-H)为主交织少数水化硅酸钙(C-S-H)共同形成聚合产物,LP在LSF强度发展前期主要以填料的形式贡献强度,后期LP在碱性条件下不断释放出Ca2+,与SP和FA发生反应,促进凝胶的生成,LSF后期强度得以增强。

     

    Abstract: This study aimed to prepare an all-solid-waste-based geopolymer grouting material (LSF) using waste limestone powder (LP), slag powder (SP), and fly ash (FA) as raw materials, along with a composite activator consisting of water glass and NaOH particles. The effects of the modulus of water glass (X1), alkali equivalent (X2), and limestone powder dosage (X3) on the fluidity, setting time, and compressive strength of LSF were investigated. An interaction regression model was constructed to determine the optimal ratio for comprehensive performance. The damage mechanism of LSF was revealed using Digital Speckle Correlation Method (DSCM), and the micro-characterization and strength formation mechanism were studied through XRD, FTIR, TG, and SEM-BSE/EDS analyses.The results indicate that the relationship between the factors and response values follows a quadratic polynomial model, with regression coefficients R2 exceeding 0.99, demonstrating good rationality and fitting. The three single factors significantly affect the response values, with some interactive effects also being significant. The optimal mechanical and workability properties of LSF are achieved when X1 is 1.6, X2 is 6%, and X3 is 25%. LSF exhibits brittle failure with low strain-bearing capacity. Microscopic tests reveal that the LSF grouting material is primarily composed of calcium silicate hydrate (C-A-S-H) interwoven with a minor amount of calcium silicate hydrate (C-S-H), forming a polymerized product. In the early stage of strength development, LP mainly contributes as a filler, while in the later stage, LP continuously releases Ca2+ under alkaline conditions, reacting with SP and FA to promote gel formation, thereby enhancing the late-stage strength of LSF.

     

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