α型高强石膏疏水改性及复合材料的应用

Hydrophobic modification of α-type high-strength gypsum and its application in composite materials

  • 摘要: α型高强石膏(α-HH)复合材料是实现磷石膏高值化、大规模利用的重要途径。然而,目前α-HH制品普遍存在耐水性较差、改性粉体与聚合物相容性较低等问题。为此,本研究提出采用疏水改性技术,以提升α-HH与聚合物的界面相容性。本研究以十二胺(Dodecylamine,DDA)对α-HH进行疏水改性,系统考察了改性剂添加量、改性时间及体系pH等因素对α-HH疏水性能的影响,并采用响应面法优化实验条件,最终获得改性后的α型高强石膏粉体(M-α-HH)。此外,通过混炼挤出工艺制备了改性M-α-HH/聚乙烯(PE)复合材料。实验结果表明,当α-HH与DDA的质量比为5∶2、改性时间为60 min、体系pH值为10时,所得M-α-HH的疏水性能最佳,其与水的接触角达到140°。进一步研究发现,当M-α-HH的掺入量为30%时,M-α-HH/PE复合材料的弯曲强度和拉伸强度分别达到73.40 MPa和35.43 MPa,较纯PE分别提高21.66%和66.18%,表现出优异的界面相容性和力学性能。本研究不仅为磷石膏的资源化高值利用提供了新思路,同时也为绿色低碳材料的开发及工业固废的功能化利用提供了重要参考。

     

    Abstract: α high-strength gypsum (α-HH) composites are an important way to realize the high-value and large-scale utilization of phosphogypsum. However, at present, α-HH products generally have problems such as poor water resistance and low compatibility between modified powder and polymer. Therefore, a hydrophobic modification technology was proposed to improve the interfacial compatibility between α-HH and polymers. In this study, Dodecylamine (DDA) was used to hydrophobly modify α-HH, and the effects of modifier dosage, modification time and system pH on the hydrophobic properties of α-HH were systematically investigated, and the experimental conditions were optimized by response surface method, and the modified α-HH powder (M-α-HH) was finally obtained. In addition, M-α-HH/polyethylene (PE) composites were prepared by compounding and extrusion process. The experimental results showed that when the mass ratio of α-HH to DDA was 5∶2, the modification time was 60 min, and the pH of the system was 10, the hydrophobicity of the resulting M-α-HH was optimal, and its contact angle with water reached 140°. Further studies show that when the incorporation amount of M-α-HH is 30%, the flexural strength and tensile strength of M-α-HH/PE composites reach 73.40 MPa and 35.43 MPa, respectively, which are 21.66% and 66.18% higher than those of pure PE, showing excellent interfacial compatibility and mechanical properties. This study not only provides a new idea for the high-value utilization of phosphogypsum, but also provides an important reference for the development of green and low-carbon materials and the functional utilization of industrial solid waste.

     

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