多材复合高温基线密封件的研究进展

Research progress of high-temperature baseline seal with hybrid structure of multiple materials

  • 摘要: 多材复合高温基线密封件是一种集隔热芯材、金属编织弹簧管和陶瓷纤维编织管于一体的新型多孔复合结构材料,在动载荷作用下具有柔性、耐高温、耐磨和密封等多功能优异性能,尤其对提高新一代高速飞行器热端部件的综合性能上起到关键性作用。它综合利用了内层隔热芯材的热防护、中间层高温合金编织弹簧管的弹性回复和外层陶瓷纤维管的耐热、耐磨等各自的性能优势。然而,由于各基材结构和性能之间的差异性,多材混杂结构与整体性能调控之间的内在联系尚不明确。基于此,首先介绍了多材复合高温基线密封件各组成材料特性及其制备工艺;其次,对现有高温基线密封件的理论和数值模型等研究方法进行梳理和归纳;再次,阐述了多材复合高温基线密封件在关键制备工艺和高温动载荷服役过程中存在的主要技术挑战;最后,对多材复合高温基线密封件的研究发展趋势和潜在工程应用进行了展望。

     

    Abstract: The high temperature baseline seal with hybrid structure of multiple materials is a novel porous composite, which is composed of thermal insulation core material, metal braided spring tube and ceramic fiber braided tube. It has excellent multi-functional performances, including flexibility, high temperature resistance, abrasion resistance and sealing. It is vital for improving the comprehensive performance of the hot end components, especially for the new generation of high-speed aircraft. Hybrid structure of multiple materials can take advantage of specific attributes of each material to enhance the performance of a product or introduce new functionalities. For the proposed high-temperature baseline, the inner core material plays a role on thermal insulation, and the intermediate superalloy braided spring tube play a dominative effect on the elastic deformation recovery during the dynamic seal condition, and the outer ceramic fiber tube makes a function on heat and wear resistance. The major problem of hybrid structure is emanated from the different property of each component material, the internal relationship between hybrid structure and performance regulation is still unclear. To end this, the characteristics of each component material and fabrication technology of high temperature baseline seal with hybrid structure of multiple materials are firstly introduced. Then, the current research on the theory and numerical model of high temperature baseline are sorted out and summarized. Once more, the main challenges for the key fabrication technology of high-temperature baseline seal and its service ability in the high-temperature and dynamic loading are expounded. Finally, the research development trend and engineering application potentials of novel high-temperature baseline seal with hybrid structure of multiple materials are prospected.

     

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