微波烧结复杂刃形TiB2基陶瓷刀具的设计制备及力学性能

Design, preparation and mechanical properties of microwave sintered TiB2-based ceramic tools with complex edge shape

  • 摘要: 基于微波烧结的特点,设计了复杂刃形TiB2基陶瓷刀具的结构参数。利用有限元仿真,研究了在车削球墨铸铁QT450时刀具结构参数对车削力和车削温度的影响。确定了复杂刃形TiB2基陶瓷刀具的最优刀具前角为5°、后角为6°、刀尖圆弧半径为0.8 mm。采用微波烧结技术制备了复杂刃形TiB2基陶瓷刀具,研究了压制压力和保压时间对复杂刃形TiB2基陶瓷刀具的相对密度、力学性能和微观组织的影响。结果表明:压制压力对晶粒的异常生长影响较大,合理的压制压力可以抑制晶粒的异常长大,改善刀具断裂模式,进而提高刀具性能。合理的保压时间可以使刀具表面的白色相分布均匀,防止聚集,这有利于刀具断裂韧度的提高。在压制压力为200 MPa,保压时间为4 min时,刀具各部位尺寸收缩率较为平均,成形精度较高,致密度最高,微观组织更加均匀,晶粒排列更加紧密,综合力学性能最优。

     

    Abstract: The structural parameters of TiB2-based ceramic tools with complex edge shapes were designed based on microwave sintering characteristics. The effect of tool design parameters on turning forces and temperatures when turning QT450 ductile cast iron was investigated using finite element simulation. For TiB2-based ceramic tools with complex cutting edges, the optimum tool front angle was found to be 5°, the optimum back angle was found to be 6° and the optimum tip radius was found to be 0.8 mm. Complex edge-shaped TiB2-based ceramic tools were prepared by microwave sintering technology, and the effects of pressing pressure and holding time on the relative density, mechanical properties and microstructure of complex edge-shaped TiB2-based ceramic tools were investigated. The results show that the pressing pressure has a great influence on the abnormal growth of grains, and a reasonable pressing pressure can inhibit the abnormal growth of grains, improve the tool fracture mode, and then improve the tool performance. A reasonable holding time can make the white phase on the surface of the tool partition uniform and prevent aggregation, which is conducive to improving the fracture toughness of the tool. When the pressing pressure is 200 MPa and the holding time is 4 min, the dimensional shrinkage of each part of the tool is more average, the forming accuracy is higher, the densification is the highest, the microstructure is more uniform, the grain arrangement is more compact, and the overall mechanical properties are optimal.

     

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