复合材料原位光固化工艺铺层时间优化

Optimization of laying time for in-situ photocuring of composites

  • 摘要: 紫外光固化技术存在可固化厚度有限的问题,而原位光固化工艺以层层叠加、逐层固化的方式,在固化较大厚度的复合材料方面有着独特优势。为了在原位光固化工艺中实现各层同时完成固化且固化度分布均匀的目标,首先给出单层紫外光固化的数学模型,基于该模型建立一个描述原位光固化过程的数学模型,进而对铺层时间进行优化,使用遗传算法结合梯度下降算法的方式求解出优化后的铺层时间,对原位光固化过程进行有限元仿真。仿真结果表明:与其他固化方式相比,原位光固化工艺优化铺层时间后,到达固化结束时间时,各层均能完成固化,固化度均在以期望固化度为中值的区间内且分布均匀,通过玻璃纤维增强树脂基复合材料层合板固化实验对算法及仿真进行验证,实验结果与仿真对照表明,优化后的原位光固化工艺能够实现同步固化的效果。

     

    Abstract: Ultraviolet (UV) curing technology has the problem of limited curable thickness. However, the in-situ photocuring process has a unique advantage in curing large thickness composite materials by stacking and curing layer by layer. In order to achieve the goal of simultaneous curing and uniform curing degree of each layer in the in-situ photocuring process, the mathematical model of single layer UV curing was presented. Based on this model, a mathematical model was established, which could describe the entire in-situ photocuring process. The time to add each layer was then optimized, the optimal layering time was solved by genetic algorithm combined with gradient descent algorithm. In addition, the in-situ photocuring process was simulated by finite element method. The simulation results show that compare with other curing methods, after optimizing the layering time of in-situ photocuring process, each layer will complete curing when the curing end time is reaching, and the curing degree is uniformly distributed within the median of the desired curing degree. The algorithm and simulation are verified by curing experiment of glass fiber reinforced resin matrix composite laminates. The comparison between experimental results and simulation results shows that the optimized in-situ photocuring process can achieve the goal of simultaneous curing.

     

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