碳纤维/不锈钢极薄带纤维金属层板制备工艺及其弯曲性能

Preparation process and bending properties of CFRP/stainless steel ultra-thin strip fiber metal laminates

  • 摘要: 不锈钢极薄带这一新型精密带材具有质量轻(厚度仅为0.01~0.1 mm)、强度高、易成型、耐腐蚀等诸多优点,是一种极具应用前景的轻质高强材料。为了探讨不锈钢极薄带作为纤维金属层板组分材料的可行性及评估其力学性能优劣,通过对比6种不同的不锈钢极薄带表面处理工艺,探明了6种工艺中机械打磨+丙酮清洗+10wt%氢氧化钠溶液腐蚀+1wt%偶联剂是不锈钢极薄带与碳纤维预浸料复合的最优表面处理工艺,其单搭接拉伸剪切强度值为21.3 MPa。基于该工艺,采用T700碳纤维单向预浸料、T300编织布预浸料及0.1 mm厚软态、半硬态与硬态不锈钢极薄带分别制备出含不同层数与不同类型不锈钢极薄带的纤维金属层板。并通过三点弯曲实验对所制层板的弯曲性能与变形失效机制进行了系统研究。结果表明:碳纤维/不锈钢极薄带纤维金属层板弯曲失效模式主要受钢带强韧性变化影响,弯曲变形主要受钢带含量影响。

     

    Abstract: A new type of foil material of stainless steel ultra-thin strip with light mass (thickness only 0.01-0.1 mm), high strength, easy to form, corrosion resistance and many other advantages, is a kind of light and high strength material with great application prospects. In order to investigate the feasibility of stainless steel ultra-thin strip as a component material of fiber metal laminates and evaluate its mechanical properties, six different surface treatment processes of stainless steel ultra-thin strip were compared. It is proved that mechanical grinding + acetone cleaning + 10wt% sodium hydroxide solution corrosion + 1wt% coupling agent is the best surface treatment technology for the composite of stainless steel ultra-thin strip and carbon fiber prepreg, the single lap tensile shear strength is 21.3 MPa. Based on this technology, fiber metal laminates containing different layers and different types of stainless steel ultra-thin strips were prepared by using T700 carbon fiber unidirectional prepreg, T300 plain braid prepreg and soft, semi-hard and hard stainless steel ultra-thin strips with thickness of 0.1 mm. The bending properties and deformation failure mechanism of the laminates were systematically studied by three-point bending experiments. The results show that the bending failure mode of carbon fiber/stainless steel ultra-thin strip fiber metal laminates is mainly affected by the change of steel strip strength and toughness, the bending deformation is mainly affected by the content of steel strip.

     

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