具有三维连续网络结构的聚合物基导热复合材料研究进展

Research progress of thermally conductive polymer composites with three-dimensional interconnected network structures

  • 摘要: 热界面材料可以有效地将高温电子器件的热量快速传递到热管理元件,以缓解电子器件过热而导致的元件寿命恶化的问题。近年来,由聚合物和高导热填料制成的聚合物基复合材料因其密度低、导热性能可调而受到广泛关注。不同于传统的填料随机分散的复合材料,在聚合物基体中构建三维连续网络结构可以显著增加填料/填料接触、降低导热渗透阈值和界面热阻,显著改善复合材料的导热性能。首先,简要分析了聚合物基导热复合材料的导热机制。其次,总结了具有连续网络结构的聚合物基导热复合材料的构筑工艺,主要包括基于三维导热填料网络的预构筑、基于聚合物颗粒/粉末的后加工、基于聚合物纤维/织物的后加工、基于聚合物胶乳的铸膜或絮凝等工艺。再次,系统总结了不同类型的导热填料对聚合物复合材料导热性能的影响,主要包括金属填料、陶瓷填料、碳基填料及其混杂填料等。最后,对具有三维连续网络结构的聚合物基导热复合材料的发展前景进行了展望。

     

    Abstract: Thermal interface materials could effectively transfer the heat from electronic devices with high temperature to the thermal management components, so as to alleviate the problems of deterioration of component life caused by overheating of electronic devices. In recent years, the polymer-based composites composed of polymer matrix and reinforcing fillers with high thermal conductivities have been widely concerned because of their low density and adjustable thermal conductivities. Different from the conventional composites with randomly dispersed fillers, the construction of three-dimensional (3D) continuous network structure in the polymer matrix could significantly increase the filler/filler contact, reduce the percolation threshold of thermal conductivity and the interfacial thermal resistance, and then significantly improve the thermal conductivities of composites. Firstly, the thermal conductivity mechanisms of polymer-based thermal conductive composites were briefly analyzed. Secondly, the construction processes of polymer-based thermally conductive composites with interconnected network structures were summarized, mainly including the pre-construction of 3D thermally conductive filler network, the post-processing based on polymer particle/powder, the post-processing based on polymer fiber/fabric, and the film casting or flocculation based on polymer latex. The effects of different types of thermal conductive fillers on the thermal conductivities of polymer composites were summarized, mainly including metal fillers, ceramic fillers, carbon-based fillers and their hybrid fillers. Finally, the development prospects of polymer-based thermally conductive composites with interconnected network structures were prospected.

     

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