碳纤维-金属网增强复合材料低速冲击和界面损伤机制

Low-velocity impact and interlaminar damage mechanism of carbon fiber-metal mesh reinforced composites

  • 摘要: 采用热固性环氧斜纹编织预浸料、菱形的不锈钢丝网和铝合金丝网,制备了4种不同铺层结构的复合材料板。通过低速冲击和冲击后压缩(CAI)试验,研究混杂金属网结构在不同能级冲击下的损伤行为及冲击后的剩余压缩强度;同时采用双悬臂梁(DCB)拉伸和末端切口弯曲(ENF)试验,进而研究了金属网层对碳纤维复合材料层间断裂性能的影响。通过使用超声波扫描和二维虚拟图像关联(2D-VIC)测试系统对比了冲击后试件内部的损伤程度及冲击后压缩过程中变形云图,以揭示其增强机制。结果表明:金属网结构的引入可以改善面板的塑性和冲击能量影响范围,提高冲击能量吸收能力、CAI强度和层间剪切性能。此外,在混杂结构的ENF测试中,界面的破坏不仅有基体的破坏,还存在纤维的剪切断裂。

     

    Abstract: Four kinds of composite plates with different ply structures were fabricated, which are composed of thermosetting epoxy twill woven prepreg, diamond-shaped stainless steel wire mesh and aluminum alloy wire mesh. Further, low-velocity impact and compression after impact (CAI) experiments were conducted to study their damage behavior and post-impact residual compressive strength of the hybrid metal mesh structure under different energy levels. According to the double cantilever beam (DCB) tensile test and the end-notched flexure (ENF) test, the effects of metal mesh layers on the interlaminar fracture performance of carbon fiber composites were investigated. Ultrasonic scanning and two-dimensional virtual image correlation (2D-VIC) test system were employed to examine the damaged degree inside the specimen after impact and the deformation contour of the surface during the CAI test, then the strengthening mechanism were illuminated. The results show that the addition of metal mesh layers can improve the plasticity of the panel and effect area of incident energy, resulting in the improvement of absorbing impact energy, CAI strength and interlaminar shear performance. It is further found that in the ENF test of the hybrid panel, the interface damage includes not only the damage of matrix, but also the shear fracture of fiber.

     

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