水性超亲水耐污复合涂层网膜的制备及其长效油水分离性能

Preparation and enduring effect oil-water separation performance of water-based superhydrophilic anti-fouling composite mesh membrane

  • 摘要: 石油化工和机械制造等领域普遍存在含油污水,直接排放不仅浪费水、油资源,污染生态环境,还影响人类与其他生物的生存与健康。传统的油水分离方法局限性强、经济性差、分离效率不高。以316不锈钢丝网为基底,研发了耐长期水泡与耐油污染的超亲水水下疏油网膜,通过优选水性丙烯酸与水性环氧清漆共混树脂作为粘结剂,对基底采用植酸预处理,采用一步喷涂法制备出了纯水性涂层涂覆的超亲水水下疏油网膜。对不同含油污水的分离效率均能够达到98%以上,水通量能够达到14000 L/(m2·h·bar) 以上,耐油压为4.65 kPa。循环分离正己烷污水50次后,网膜的分离效率仍然能够达到98%以上。耐水泡180天后仍保持超亲水性及6500 L/(m2·h·bar)以上的水通量。添加微量表面活性剂十二烷基硫酸钠后,经过50次污染-清洗循环后网膜的水通量衰减<50%。这一研究为精细化含油污水处理领域超亲水分离网膜的研发与制备提供了一定借鉴与技术参考。

     

    Abstract: Oily sewage is ubiquitous in the petrochemical industry, machinery manufacturing and other fields. Direct discharge not only wastes water and oil resources, pollutes the ecological environment, but also affects the survival and health of human beings and other organisms. The traditional oil-water separation method has strong limitations, such as poor economy and low separation efficiency. Based on 316 stainless mesh, a superhydrophilic/underwater oleophobic membrane that was resistant to long-term water immersion and oil pollution was developed. The water-based acrylic acid resin and water-based epoxy topcoat resin were selected as the binder, and the substrate was pretreated with phytic acid. The superhydrophilic/underwater oleophobic membrane coated with water-based coating was prepared using a one-step spraying method. It is found that the separation efficiency of wastewater with different oils can reach more than 98%, the water flux can reach more than 14000 L/(m2·h·bar), and the intrusion pressure of oil is 4.65 kPa. After 50 cycles of separating wastewater with N-hexane, the separation efficiency of the membrane can still reach more than 98%. After 180 days of water immersion, the membrane still maintains superhydrophilicity with a water flux of more than 6500 L/(m2·h·bar). After adding a small amount of surfactant of sodium dodecyl sulfate, the water flux of the membrane decreases by less than 50% after 50 pollution and cleaning cycles. This study provides technical references for the development and preparation of superhydrophilic separation membranes in the field of refined oily wastewater treatment.

     

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