双DOPO悬垂型阻燃剂化学修饰水性聚氨酯的性能

Chemical modification of waterborne polyurethane with double DOPO pendant flame retardant

  • 摘要: 为提高普通水性聚氨酯(WPU)耐热性、阻燃性和力学性能等,本文以9, 10-二氢-9-氧-10-磷菲-10氧化物(DOPO)和2, 2′-二烯丙基双酚A(DABA)为原料,通过“一步法”化学合成了双DOPO悬垂型阻燃剂DDBA,采用红外光谱(FTIR)和核磁共振(NMR)表征了其化学结构,并用其化学修饰WPU制备新型水性聚氨酯(DDBA/WPU)。研究了DDBA对DDBA/WPU胶膜材料耐水性、耐热性、阻燃性及力学性能的影响。通过水接触角、吸水率、热失重(TG)、锥形量热(CONE)、电镜扫描(SEM)、氧指数(LOI)、垂直燃烧(UL-94)、万能试验机等评价胶膜的相关性能。研究结果表明:随着DDBA添加量的增大,胶膜的耐水性、耐热性、阻燃性及力学性能不断提升,当DDBA的添加质量比为20%时,水接触角可达134.56°,提高了106.06%,吸水率降低了33.29%。耐受温度提高了60℃,LOI值为35.9%,烟气释放总量(TSP)和平均有效燃烧热(AEHC)分别减小了85.42%和55.76%,最大热释放速率(pHRR)、总释放热(THR)、CO2的释放量分别下降了35.40%、51.20%、58.49%,点燃时间延长了15 s,CO释放量提高了163.46%,拉伸强度可达25.7 MPa,约为改性前WPU的9.51倍。

     

    Abstract: In order to improve the heat resistance, flame retardancy and mechanical properties of traditional water-based polyurethane (WPU), in this study 9,10-dihydro-9-oxo-10-phosphenanthrene-10 oxide (DOPO) and 2,2’-diallylbisphenol A (DABA) were used as starting materials, and the chemical synthesized double DOPO pendant flame retardant DDBA, the chemical structure was characterized by infrared spectroscopy (FTIR) and nuclear magnetic resonance (NMR), and a new waterborne polyurethane (DDBA/WPU) was prepared by chemically modifying waterborne polyurethane (WPU). The effects of DDBA on water resistance, heat resistance, flame retardancy and mechanical properties of DDBA/WPU film were studied. Evaluation of the films by water contact angle, water absorption, thermal weight loss (TG), cone calorimetry (CONE), scanning electron microscope (SEM), oxygen index (LOI), vertical combustion (UL-94), universal testing machine related performance. The research results show that with the increase of DDBA addition, the water resistance, heat resistance, flame retardancy and mechanical properties of the film continue to improve. When the addition mass ratio of DDBA is 20%, the water contact angle can reach 134.56°, an increase of 106.06%, and the water absorption rate is reduced by 33.29%, the temperature resistance is increased by 60°C. Its LOI value is 35.9%, the total flue gas release (TSP) and average effective heat of combustion (AEHC) decreased by 85.42% and 55.76%. The maximum heat release rate (pHRR), total heat release (THR) and CO2 release decreased by 35.40%, 51.20%, 58.49%, ignition time is prolonged by 15 s, CO release increased by 163.46%. The tensile strength can reach 25.7 MPa, which is about 9.51 times than that of WPU before modification.

     

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