超厚壁变曲率复合材料扩张段固化过程力-热耦合分析

Mechanical-thermal coupling analysis of curing process of composite divergent section with ultra-thick and variable curvature

  • 摘要: 复合材料扩张段是固体发动机喷管的关键部件,为抵抗高温、高压、烧蚀、高速燃气和力学载荷的综合作用,其结构为超厚壁变曲率的复杂混合复合材料结构。由于扩张段的低导热性、超厚壁特征和固化工艺的不合理,成型过程容易出现剧烈的过热峰。为减小固化变形,提高扩张段成型质量,必须抑制固化过热,提高固化均匀性。本文首先采用高压差示扫描量热仪表征2 MPa压力下高硅氧玻璃纤维/酚醛和碳纤维/酚醛预浸料的动力学。然后考虑成型过程多场耦合特点及成型模具和固化工艺的影响,构建固化过程耦合模型,分析扩张段固化过热和非均匀固化现象。最后,提出在剧烈固化前插入降温段的方法优化固化工艺,抑制固化过热。结果表明,优化工艺可以有效抑制扩张段过热现象,优化后最大过热峰由54.2℃下降为23.5℃,最大固化度差值由0.6下降为0.34,下降幅度分别为56.64%和43.33%。

     

    Abstract: Composite divergent section is the key component of solid rocket motor nozzle, with the composite structure of ultra-thick and variable curvature to resist the comprehensive effects of high temperature, ablation, high-speed gas and mechanical load. Due to the low thermal conductivity of the divergent section, the characteristics of ultra-thick and the unreasonable curing cycle, severe overheating peaks are easy to appear during the molding process. In order to reduce the curing deformation and improve the forming quality of the divergent section, it is necessary to restrain the curing overheating and improve the curing uniformity. Firstly, the kinetics of high silica glass fiber/phenolic and carbon fiber/phenolic prepreg at 2 MPa were characterized by high pressure differential scanning calorimetry in this study. Then, considering the characteristics of multi field coupling in the molding process and the influence of molding die and curing process, the coupling model of curing process was constructed to analyze the phenomenon of overheating and non-uniform curing of the divergent section. Finally, the method of inserting a cooling process before vigorous curing was proposed to optimize the curing cycle and restrain the curing overheating. The results show that the optimized cycle can effectively suppress the overheating of the divergent section. After optimization, the maximum overheating peak decreases from 54.2℃ to 23.5℃, and the maximum curing degree difference decreases from 0.6 to 0.34, with the decrease ranges of 56.64% and 43.33% respectively.

     

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