纤维增强复合材料磨削制孔加工技术研究进展

Research progress of fiber reinforced composites by grinding technology for hole making

  • 摘要: 纤维增强复合材料具有优良的物理、化学和力学性能,在航空航天、汽车、新能源等高新技术领域应用广泛。相比传统钻铣刀具,磨料工具在纤维增强复合材料制孔时,加工后的分层、毛刺、撕裂及热损伤等缺陷更小,且磨料工具可以稳定加工硬度更高的纤维增强陶瓷基复合材料。首先,综述了纤维增强复合材料在磨削制孔过程中的切屑形成、磨削轴向力、磨削温度等磨削加工机制;其次,探讨了近年来国内外在纤维增强复合材料磨削制孔技术中的制孔加工缺陷及其评价方法;然后,分析了纤维增强复合材料磨削制孔质量及其影响因素;此外,综述了纤维增强复合材料磨削制孔刀具及其磨损机制等方面的研究现状;最后,对纤维增强复合材料磨削制孔加工技术研究进行了总结和展望。

     

    Abstract: For the excellent physical, chemical and mechanical properties of fiber reinforced composites, they are widely used in high-tech fields such as aerospace, automobiles, and new energy. Compared with traditional drilling and milling tools, less defects are generated when machining holes of fiber reinforced composites by abrasive tools, such as delamination, burrs, tearing and thermal damage after processing, especially, fiber reinforced ceramic matrix composites with higher hardness could be stably processed when using abrasive tools. In this paper, hole making mechanism of grinding fiber reinforced composites is reviewed, including chip formation, grinding axial force, grinding temperature, and so on. And then, the research status of hole making defects and their evaluation methods are discussed. Subsequently, hole-making quality and its influencing factors are analyzed. Besides, the abrasive tools for grinding fiber reinforced composite holes and their wear mechanisms are summarized. Finally, the development trends of grinding holes for fiber reinforced composites are concluded and forecasted.

     

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