RTM成型非对称复合材料T型接头的拉伸失效机制

Tensile failure mechanism of RTM-made asymmetric composite T-joint

  • 摘要: 采用树脂传递模塑(RTM)工艺制备了结构对称和非对称两种复合材料T型接头试样,并对其进行了静态拉伸力学试验,对比分析了两种结构的拉伸破坏模式、结构刚度及破坏载荷。同时基于T接头内聚力模型(CZM),研究了两种不同结构T型接头的拉伸破坏过程及失效机制,并对比分析了不同偏转角下T接头的层间应力。结果表明:不同结构T型接头的拉伸破坏模式不同,偏转角的存在使结构非对称T型接头夹角大侧圆弧受力明显高于小侧圆弧,导致接头首先在大侧夹角圆弧与三角区界面定向萌生初始裂纹,随后裂纹主要沿大侧腹板翻边与蒙皮的界面扩展,进而导致接头最终破坏,最终失效载荷较对称T型接头提高了15.3%,且结构刚度更大。有限元结果表明T型接头三角区的初始失效主要由层间正应力及剪应力引起,有限元分析的失效模式与试验一致,结构对称及非对称T型接头最终失效载荷与试验值均吻合较好;且随着偏转角的增加,腹板圆弧处层间应力逐渐减小,初始失效载荷将随之增大;初始破坏位置将转移至大侧夹角圆弧末端。

     

    Abstract: The tensile tests of structural symmetric and asymmetric composite T-joints prepared by resin transfer moulding (RTM) process were carried out, respectively. The failure process, structure stiffness and failure load of these composite T-joints were compared and analyzed. At the same time, the cohesive zone models (CZM) of composite T-joints were established and the failure process and failure mechanism of these two type T-joints were studied. The interlaminar stress of T-joints with different deflection angles were also compared. The test results show that the failure mode of structural asymmetric T-joint is different from that of symmetric T-joint. The existence of deflection angle causes higher stress at the large angle curved web than that of the small angle curved web, as a result, the initial crack of asymmetric T-joints orientationally occurs at the interface of triangular zone/curved web with large deflection angle. And then the crack directly propagates to the interface of large deflection angle flange/skin with 15.3% higher peak failure load than that of symmetric T-joints. The small bending deformation of the skin of asymmetric T-joint leads to the larger overall stiffness of the structure. The debonding of flange and skin is the prominent reason to the final failure of T-joint. The finite element analysis results show that the simulated peak failure loads of symmetric and asymmetric T-joints are within deviation. The simulated failure mode is in good agreement with the experiment. As the deflection angle increases, the interlaminar stress at the curved web of asymmetric T-joint decreases gradually, which indicates that the initial failure load of asymmetric T-joint may increase correspondingly. The position of initial crack will be shifted to the end of curved web at the same time.

     

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