碳纤维复合材料激光制孔技术研究进展

Research progress of laser drilling technology for carbon fiber reinforced composites

  • 摘要: 碳纤维增强树脂基复合材料(CFRP)具有抗疲劳性好、比强度高、耐热性好等优良的热物性能,已在航空、航天等领域得到广泛应用。作为主要的承力构件,CFRP板之间的机械连接所需加工的装配孔数量众多。然而,CFRP作为高硬度且各向异性的难加工材料,传统机械钻孔存在刀具磨损严重、制孔工序多等缺点;相比于机械钻孔,激光“不怕硬”,激光制孔无刀具磨损、经济性好、易于实现自动化控制。首先对CFRP激光制孔加工技术进行了综述,着重分析了CFRP激光制孔常见工艺;其次,剖析了CFRP激光制孔加工常见缺陷及其抑制研究现状;随后,阐述了CFRP激光加工工艺参数对制孔质量及效率的影响;为了阐明CFRP激光制孔材料移除机制,还综述了CFRP激光制孔加工数值仿真和基于高速摄像的加工过程动态观测研究进展;最后,展望了CFRP激光制孔技术的发展趋势。

     

    Abstract: Due to its excellent thermal physical properties such as good fatigue resistance, high specific strength and good heat resistance, carbon fiber reinforced plastic composites (CFRP) have been widely used in rail transportation, aerospace, aircraft, etc. industries. As the main load-bearing parts, a large number of assembly holes need to be machined for the mechanical connection between CFRP plates. However, as a hard-to-machining material with high hardness and anisotropy, traditional mechanical drilling has many disadvantages, such as many drilling procedures, serious tool wear and so on. Compared with the traditional mechanical drilling process, the laser can machine any hardness materials, and laser drilling shows the advantages such as no tool wear, good economy and easy to realize automatic control. First, this paper summarized the laser drilling technology of CFRP plates, and the common processes of laser drilling CFRP were emphatically analyzed. Then, the research status of defects and their suppression in CFRP laser drilling was analyzed. Subsequently, the influences of laser processing parameters on CFRP processing quality and efficiency were discussed. Aiming to reveal the material removal mechanism of laser drilling CFRP, the numerical simulation and dynamic process observation based on high-speed camera were emphatically analyzed. Finally, the development trends of CFRP laser drilling technology were forecasted.

     

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