编织碳纤维/环氧树脂复合材料热扩散仿真

Simulation study on thermal diffusion of woven carbon fiber/epoxy resin composite

  • 摘要: 对编织碳纤维/环氧树脂(CF/EP)复合材料的三维热扩散性能进行有限元仿真研究。通过TexGen软件创建20层编织CF/EP复合材料三维仿真模型,计算了不同孔隙率样品的有效体积比热和热导率来设置材料属性,并使用幅值曲线模拟周期性点光源进行仿真。首先以孔隙率为0%的样品为例,采用非线性拟合求解热扩散系数,选出最优的调制频率范围为0.1~2 Hz。在此基础上研究了孔隙率对复合材料热扩散性能的影响。结果表明,编织CF/EP复合材料在平面内的热扩散系数随着孔隙率的增大而减小,孔隙率小于1.55%时,孔隙率每增加1%,热扩散系数下降5.4%。孔隙率大于1.55%时,下降速度变慢,仅为2.4%。在平面内沿着经纱和纬纱方向的热扩散较快,经(纬)纱45°方向的热扩散较慢,而在垂直方向上,由于点光源的穿透性使法向的热扩散最快,体现了热扩散的各向异性。

     

    Abstract: The finite element method was used to simulate the three dimensional thermal diffusion properties of woven carbon fiber/epoxy resin (CF/EP) composite. TexGen was used to create a 3D simulation model of 20-layer woven CF/EP composite. The effective volumetric specific heat and thermal conductivity of the porous matrix in samples with different thicknesses were calculated to set the material properties. The amplitude curve was used to simulate periodic laser point light source for finite element simulation. Taking a sample with a porosity of 0% as an example, non-linear fitting was used to solve the thermal diffusivity, and the optimal modulation frequency range was selected as 0.1-2 Hz. On this basis, samples with different thicknesses were studied to analyze the influence of porosity on the thermal properties and the anisotropy of thermal diffusion. The results show that the in-plane thermal diffusivity of the woven CF/EP composites decreases with the increase of porosity. When the porosity is less than 1.55%, the thermal diffusivity decreases by 5.4% as the porosity increases by 1%. When the porosity is greater than 1.55%, the rate of decline slows down, just as 2.4%. In the plane, the thermal diffusion rate along the weft yarn and warp yarn is faster, but along the 45° direction of the warp (weft) yarn is slower. While in the vertical direction, the thermal diffusion along the normal is the fastest due to the penetration of the point light source, which reflects the anisotropy of the thermal diffusion.

     

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