用于低温贮箱的铝合金-硬质聚氨酯泡沫夹芯共底设计与分析

Design and analysis of aluminum alloy-rigid polyurethane foam-cored common bulkhead for cryogenic tanks

  • 摘要: 采用铝合金面板-硬质聚氨酯泡沫夹芯的复合式夹层构型,设计了一种用于低温火箭推进剂贮箱的共底结构,其具有轻量化、易于制造、承载/隔热一体化的特点。通过数值模拟手段,对该共底的隔热效果、结构稳定性及热力耦合问题进行分析。结果表明,该共底满足低温液氢/液氧贮箱隔热要求,在0.342 MPa压差下不失稳,单箱打压低于0.5 MPa时材料不失效。此结构的设计分析可为新型低温贮箱共底的设计提供技术支持。

     

    Abstract: By using a sandwich construction that consists of aluminum alloy panels-rigid polyurethane foam, a common bulkhead was devised for cryogenic launch vehicle tanks. The common bulkhead has the characteristics of lightweight, easy to manufacture, and integrated load bearing/thermal insulation. Based on numerical simulations, thermal insulation effect, structural stability and thermal-mechanical coupling behavior of the common bulkhead were analyzed. The results show that the common bulkhead not only satisfies the thermal insulation requirements of cryogenic tanks for liquid hydrogen and oxygen, but also keeps structural stability under a differential pressure of 0.342 MPa and material safety with a pressure of 0.5 MPa. The design and analysis of this structure can provide technical support for the design of new cryogenic tanks with a common bulkhead.

     

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