聚脲材料包覆可膨胀石墨微胶囊阻燃天然橡胶

Expandable graphite microencapsulated with polyurea shell flame retardant natural rubber

  • 摘要: 以聚脲材料为壳材包覆可膨胀石墨(EG),并在囊壁上嵌入CuO提高壁材的导热性能,从而获得可膨胀石墨微胶囊(EG@PO),然后将制备的EG@PO与聚磷酸铵(APP)复合应用于阻燃天然橡胶(NR)。通过SEM、热失重和红外光谱分析等手段对EG@PO进行表征。通过极限氧指数、垂直燃烧测试、热失重测试、锥形量热仪和导热系数测定仪等手段测试不同添加量的EG@PO对NR热稳定性、阻燃性、产烟性和热传导性等的影响。结果表明,成功利用聚脲材料包覆EG,并在囊壁上嵌入CuO。EG@PO和APP协同作用提高了NR的阻燃性能和热稳定性。当EG@PO添加量为6 g时,EG@PO/NR复合材料的极限氧指数为28.3%,垂直燃烧法测试结果达到V-0级,600℃时的残炭量达到27.5%。且热释放速率和总热释放量均出现大幅下降,相比于纯天然橡胶,最大热释速率和总热释放量分别降低了49.8%和25.7%,分别为467.7 kW/m2和48.4 MJ/m2。与此同时,镶嵌在微胶囊囊壁中的CuO有助于热量在NR基体和EG之间的传递,EG@PO/NR复合材料的导热系数最高为0.266 W/(m·K)。

     

    Abstract: The expandable graphite (EG) was microencapsulated by polyurea, and CuO was doped into the shell of the expandable graphite microcapsule (EG@PO) in order to improve the thermal conductivity of the shell. The microcapsules were characterized by SEM, thermogravimetric analysis and Fourier transform infrared spectroscopy. The effect of EG@PO and ammonium polyphosphate (APP) on the flame retardant properties of natural rubber (NR) was also investigated by limited oxygen index test, vertical burning test, thermogravimetric analysis, cone calorimeter test and thermal conductivity measurement. The results show that when mass of EG@PO is 6 g, the limited oxygen index of EG@PO/NR composite is 28.3%, and the vertical burning of composite reaches to V-0. The residual mass is 27.5% at 600℃. Furthermore, the heat release rate and total heat release of EG@PO/NR composites decrease dramatically to 467.7 kW/m2 and 48.4 MJ/m2, respectively, which is 49.8% and 25.7% lower than that of the pure NR. At the same time, the thermal conductivity of EG@PO/NR composites increases to 0.266 W/(m·K), because the CuO doped into the shell is beneficial to the heat transfer between the NR matrix and EG.

     

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