多粒径TiB2颗粒增强铜基复合材料的制备与载流摩擦磨损性能

Preparation and electrical wear characteristics of copper matrix composites reinforced with mixing sized TiB2 particles

  • 摘要: 采用粉末冶金工艺分别制备了单一粒径TiB2颗粒和多粒径TiB2颗粒增强铜基复合材料,对比研究了非载流和载流条件下多粒径(2 μm+50 μm)TiB2/Cu复合材料的摩擦磨损行为。微观组织观察表明:不同粒径的TiB2颗粒在Cu基体中分布均匀。与单一粒径TiB2/Cu复合材料相比,多粒径TiB2/Cu复合材料具有更高的相对密度、硬度和导电率。摩擦磨损实验结果表明:多粒径TiB2/Cu复合材料抗摩擦磨损性能明显高于单一粒径TiB2/Cu复合材料,当2 μm与50 μmTiB2颗粒配比为1:2时,多粒径TiB2/Cu复合材料的抗摩擦磨损性能最佳。相对于2 μm单一粒径TiB2/Cu复合材料,电流为0 A时,(2 μm+50 μm)TiB2/Cu复合材料的摩擦系数和磨损率分别降低了17.3%和62.5%;电流为25 A时,(2 μm+50 μm)TiB2/Cu复合材料的摩擦系数和磨损率分别降低了6%和45.8%,同时载流效率和载流稳定性得到明显提高,磨损表面更加平整。磨损机制分析表明:多粒径TiB2颗粒合理配比有利于提高复合材料载流质量,同时摩擦过程中大粒径的TiB2颗粒起到支撑作用,小粒径的TiB2颗粒弥散强化Cu基体,二者的协同作用使TiB2/Cu复合材料具有更好的抗载流摩擦磨损性能。

     

    Abstract: Copper matrix composites reinforced with single sized TiB2 particles and mixing sized TiB2 particles were prepared by powder metallurgy, respectively. Effects of mixing sized TiB2 particles (2 μm+50 μm) on the friction behavior under non-current and current of the TiB2/Cu composites were studied. Microstructure observation shows that the different TiB2 particles are evenly distributed in the copper matrix. The higher relative density, the hardness and electrical conductivity of mixing sized TiB2/Cu composite are obviously better than those of TiB2/Cu composites reinforced with single sized TiB2 particles. The results of friction and wear tests show that:The friction and wear properties of mixing sized TiB2/Cu composites are significantly higher than those of single sized TiB2/Cu composites. When the mixed ratio of 2 μm and 50 μm TiB2 particles is 1:2, the TiB2/Cu composite has the best wear resistance, when the current is 0 A, compared to the composites with 2 μm single sized, its friction coefficient and wear rate decrease by 17.3% and 62.5%, respectively, when the current is 25 A, compared to TiB2/Cu composites with 2 μm single sized, its friction coefficient and wear rate decrease by 6% and 45.8%, respectively. Meanwhile, its wear surface is more flat and the stability of the current carrying and efficiency of the current carrying capacity are obviously improved. The analysis of wear mechanism shows that:The mixed TiB2 particles are favorable for improving the current carrying quality of TiB2/Cu composites. The mixed TiB2 particles play a supporting role in the friction process, and the small TiB2 particles disperse and strengthen the Cu matrix. The synergistic effect of that makes the TiB2/Cu composites have better current-carrying friction and wear resistance.

     

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