金刚石/Al(或AlSi合金)复合材料性能衰退及抑制

Decline and restrain for the thermal conductivity of diamond/Al (or AlSi alloy) composites

  • 摘要: 采用气体压力浸渗法制备了金刚石/Al、金刚石/AlSi7和金刚石/AlSi9复合材料,对比研究了其暴露在空气中的性能衰退行为。研究表明,界面反应产物Al4C3会潮解生成Al(OH)3,增大界面热阻,导致金刚石/Al复合材料性能衰退。Al基体中添加Si元素可以显著降低其性能衰退速率,其机制为:金刚石中C元素在Al液中溶解度的降低和Si在金刚石颗粒表面的优先析出,抑制了Al4C3的生成量;此外,金刚石/AlSi复合材料致密度的提高,对Al4C3与水汽的接触起到阻碍作用。讨论了抑制金刚石/Al复合材料性能衰退的几种可行方法,有望进一步提高其在潮湿环境中的使用寿命。

     

    Abstract: Diamond/Al, diamond/AlSi7 and diamond/AlSi9 composites were fabricated by using gas pressure infiltration, and the decline behaviors for the thermal conductivity of the composites when exposed to the air were analyzed. The results show that the reaction product Al4C3 between the diamond and the molten Al can decompose into Al(OH)3 in the humid air, resulting in the decline for the thermal conductivity of diamond/Al composites. Adding element Si into Al is found to inhibit the decline rate effectively, the mechanism of which are as follows:decrease in the amount of Al4C3 because of the decrease in the solubility of C of diamond in molten Al and the preferential precipitation of eutectic Si on diamond; increase in the density of the diamond/AlSi composites to prevent the contact between Al4C3 and moisture. Some methods of inhibiting the decline of the thermal conductivity of diamond/Al composites were also discussed, which is hopeful to prolong the service time of the composites in humid environment.

     

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