高温N2气氛下树脂结合刚玉材料中阿隆相的形成机制

Formation mechanism of AlON in resin bonded corundum materials under N2-blowing at high temperature

  • 摘要: 以酚醛树脂为结合剂,分别以100wt%烧结刚玉细粉、100wt%电熔刚玉细粉和50wt%烧结刚玉加50wt%电熔刚玉混合细粉为原料制备试样,试样在N2气氛下经1 500℃和1 600℃烧成,对烧后试样进行XRD、SEM和EDAS表征分析。结果表明:1 500℃烧后试样中生成了γ-AlON(Al5O6N)和12H多型体(Al6O3N4),1 600℃烧后试样中生成了γ-AlON(Al5O6N)、21R多型体(Al7O3N5)和16H多型体(Al8O3N6)。1 600℃烧成试样中生成的阿隆(AlON)含量较1 500℃烧成试样显著增多。在相同温度下,50wt%烧结刚玉加50wt%电熔刚玉混合细粉试样中生成的AlON含量最多,100wt%电熔刚玉细粉试样次之,100%烧结刚玉细粉试样中生成的AlON含量最少。分析了AlON的形成机制并建立了刚玉细粉与碳的反应模型。

     

    Abstract: Using phenolic resin as binding agent, samples with sintered alumina (100wt%), fused corundum (100wt%) and sintered alumina (50wt%) mixed with fused corundum (50wt%) were prepared, respectively, then the samples were sintered at 1 500℃ and 1 600℃ under flowing nitrogen, respectively. Sintered samples were characterized by XRD, SEM and EDAS. The results show that γ-AlON(Al5O6N) and 12H polytype(Al6O3N4) form in samples sintered at 1 500℃, while γ-AlON(Al5O6N), 21R polytype(Al7O3N5) and 16H polytype(Al8O3N6) form in samples sintered at 1 600℃. The content of AlON increases remarkably in samples sintered at 1 600℃ compared with samples sintered at 1 500℃. At the same sintering temperature, AlON contents in samples prepared with sintered alumina (50wt%) mixed with fused corundum (50wt%), fused corundum (100wt%) and sintered alumina (100wt%) decrease inturn. The formation mechanism of AlON was studied and the reaction model of alumina powder and carbonis was presented.

     

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