笼状季戊四醇磷酸酯-可膨胀石墨协同阻燃天然橡胶

Caged pentaerythritol phosphate-expandable graphite synergistic flame retardant natural rubber

  • 摘要: 以笼状季戊四醇磷酸酯(PEPA)和可膨胀石墨(EG)构成协同阻燃体系添加到天然橡胶(NR)中制备EG-PEPA/NR复合材料。通过极限氧指数(LOI)和垂直燃烧(UL-94)测试、热失重和锥形量热分析、拉伸测试及残炭的SEM观察和FTIR检测,考察了不同质量配比的PEPA和EG对EG-PEPA/NR复合材料阻燃性能和力学性能的影响。结果表明,当PEPA与EG以33:7的质量比添加到NR中时,EG-PEPA/NR复合材料的阻燃性能和力学性能最好。EG-PEPA/NR复合材料的LOI达到28.1%,UL-94达到V-0级,600℃时残炭量从27.5%提高到33.6%,总热释放量和热释放速率峰值分别为96.2 MJ·m-2和512.4 kW·m-2,相比于纯NR分别降低了22.2%和40.3%,拉伸强度和断裂伸长率也分别达到13.8 MPa和368%。

     

    Abstract: The synergistic flame retardant system consisting of cage pentaerythritol phosphate (PEPA) and expandable graphite (EG) was added to the natural rubber (NR) to prepare EG-PEPA/NR composites. The effects of PEPA and EG with different mass ratios on the flame retardancy and mechanical properties of EG-PEPA/NR composites were investigated by limiting oxygen index(LOI) and vertical combustion(UL-94) test, thermogravimetric analysis, cone calorimetry, tensile test and carbon residue SEM and FTIR. The results show that the flame retardancy and mechanical properties of EG-PEPA/NR composites perform the best when PEPA to EG with the mass ratio of 33:7 are added to NR. Its LOI reaches 28.1% and the UL-94 reaches V-0 level. The amount of carbon residue increases from 27.5% to 33.6% at 600℃. The peaks of total heat release and heat release rate are 96.2 MJ·m-2 and 512.4 kW·m-2, respectively, decreasing by 22.2% and 40.3% compared to the pure NR sample. The tensile strength and elongation of EG-PEPA/NR at break also reach 13.8 MPa and 368%, respectively.

     

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