Abstract:
The Si
3N
4 reaction-boned Fe
3Si-Si
3N
4 composites were prepared in an atmosphere of highly pure nitrogen with Si powders and Fe
3Si-Si
3N
4 particles as the raw materials. The phase composition turns out to be Si
3N
4, Fe
2Si, FeSi and Si
2N
2O. The content of Si
2N
2O is about 6% and varies with the section of Si
3N
4 boned Fe
3Si-Si
3N
4 block. By analyzing thermodynamics and microphotography of Si
3N
4, it is determined that Si
2N
2O comes from the oxidation of Si
3N
4. During the sintering, Fe
3Si can transform to a low-melting-point ferrosilicon alloy with part of the Si powder dissolving into it. The molten ferrosilicon alloy, Fe
2Si and FeSi, can fill or block the apparent pores and stop the diffusion of oxygen from central section to the marginal section. As a result, the oxygen reacts with Si
3N
4 of Fe
3Si-Si
3N
4 generating more Si
2N
2O in central section of the block. The oxidation of Si
3N
4 costs the oxygen of the system and allows silicon to reacts with nitrogen directly generating columnar Si
3N
4, not fibrous Si
3N
4, which is completely different with silicon nitrodation mechanism in Si
3N
4 reaction-bonded Si. Meanwhile the existence of Fe α-Si
3N
4 transform to β-Si
3N
4 at 1 450℃.