单向碳纤维增强树脂基复合材料的超低温力学性能

Cryogenic mechanical properties of unidirectional carbon fiber reinforced epoxy composite

  • 摘要: 采用真空袋-热压罐工艺制备单向碳纤维增强树脂基复合材料(CFs/EP)层合板,并将高低温试验箱与万能试验机相结合,通过合理使用低温胶和低温引伸计,并在降温过程中实施应力-应变实时调零等关键技术,在室温和液氧超低温度(-183℃)下对单向CFs/EP层合板进行拉伸和弯曲试验,研究了其超低温力学性能,并根据室温和超低温试验后试样的微观和宏观特征,揭示了超低温环境下复合材料力学性能变化机制。结果表明,与室温力学性能相比,单向CFs/EP层合板超低温拉伸强度下降约为9.5%,而拉伸模量上升约为6.2%,主要是由于超低温环境下,树脂的收缩使绝大部分碳纤维与树脂间形成了强界面,拉伸后试样呈"劈裂式"破坏形式,无法使每根纤维都充分发挥其强度,拉伸强度下降,同时超低温也限制了树脂大分子链的运动,所以导致单向CFs/EP层合板拉伸模量上升;单向CFs/EP层合板超低温弯曲强度和弯曲模量分别提高约54.75%和11.64%,这是由于单向CFs/EP层合板的常温和超低温的弯曲破坏形式均为分层剪切破坏,超低温下复合材料的界面增强,提高了单向CFs/EP层合板抵抗剪切分层的能力,进而使CFs/EP的弯曲性能得到提高。

     

    Abstract: Unidirectional carbon fiber reinforced epoxy (CFs/EP) laminate was prepared by vacuum bag molding process. By the combination of high-low temperature test box and universal testing machine, and rational use of low temperature adhesive and low temperature extensometer, cryogenic (liquid oxygen temperature, -183℃) tensile and flexural tests were conducted. During the cooling process, the stress and strain were set to zero timely. According to the microscopic and macroscopic characteristics of samples, the cryogenic mechanical properties change mechanisms of unidirectional CFs/EP laminate were revealed. The results show that, compared with the mechanical properties at room temperature, the cryogenic tensile strength of unidirectional CFs/EP laminates decreases about 9.5%, while the tensile modulus increases by about 6.2%. It is mainly due to that the resin shrinkage between carbon fibers and resin forms a strong interface at low temperature. The "split" failure mode forms in the cryogenic tensile specimen, which means that not every fiber of unidirectional CFs/EP laminate develop its full strength, and leads to the tensile strength decreasing. While the low temperature limits resin molecular chain movement, which results in the tensile modulus of unidirectional CFs/EP laminates increasing. The cryogenic flexural strength and flexural modulus of CFs/EP laminates are increased to about 54.75% and 11.64%, respectively. It is because the bending failure mode of unidirectional CFs/EP laminates at room temperature and low temperature both are delamination shear failure. The cryogenic strong interface of unidirectional CFs/EP laminates improves interlamination shear resistance and makes the cryogenic flexural properties of unidirectional CFs/EP laminates improved.

     

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