复合材料双面贴补修理拉伸解析分析模型及试验验证

An analytical model and its validation for a composite double lap joints under unidirectional tension

  • 摘要: 复合材料胶接修理是一种有效并且低成本的修理技术。本文建立了复合材料层合板双面贴补胶接修理解析分析模型。模型中考虑了搭接区阶梯末端截面积变化细节。预测失效时,层合板采用最大应变准则,胶层采用最大剪应变准则和损伤区域理论。定义了残差函数来表征极限载荷解析计算结果与试验值的接近程度。通过试验对解析模型得到的等效刚度与极限载荷进行了验证。解析分析结果与试验数据对比表明:复合材料层合板双面贴补等效刚度随着搭接长度的增加单调增加。解析模型计算的等效刚度与试验结果最大误差不超过15%。当损伤特征长度为4%时,损伤区域理论对应极限载荷残差值最小,仅为4.30%,最大剪应变准则预测极限载荷的残差值为6.41%。解析模型分析表明,双面贴补极限载荷随着搭接长度的增加表现为快速增长、缓慢增长和几乎不增长三个阶段。搭接长度结合结构减重等限制因素应选择15~35 mm为宜。

     

    Abstract: Composite adhesive-bonded repairs are efficient and cost-effective means of the technology of composite repairs. Analytical model for double lap joints of composite laminates was established and the model contained the details of stepped end. Maximum strain criterion was adopted for predicting failure load by composite laminates. Maximum shear strain criterion and damage area criterion were applied by adhesive to predict failure load. The residual function was defined to represent the distance of the ultimate load between analytical results and test results for composite double lap joints. Both ultimate load and equivalent stiffness of analytical model were verified by tests. Compared to the experimental data, analytical results show the following points:Ultimate load of double lap joints of composite laminates almost grows monotonously with the increase of lap length. Analytical equivalent stiffness has a better agreement with the test results, and its maximum error is less than 15%. The residual value of ultimate load on damage area criterion reaches a minimum value to 4.30% when the damage characteristic length is 4%. The residual value of ultimate load on maximum shear strain criterion is 6.41%. With the increasing of lap length, the ultimate load upon analytical results indicates three stages:swift growth, slow growth and scarce growth. Considering the structural weight and other factors, lap length should choose from 15 mm to 35 mm.

     

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