助熔剂对陶瓷化硼酚醛复合材料热行为及微观结构的影响

Effects of fusing agent on the thermal behavior and microstructure of ceramifiable boron phenolic resin composites

  • 摘要: 以硼酚醛树脂(BPF)为基体,以纳米MgO、Al2O3和SiO2(MAS)为成瓷填料,添加B2O3、Bi2O3或玻璃料等助熔剂,采用模压成型工艺制备MgO-Al2O3-SiO2/硼酚醛(MAS/BPF)陶瓷化复合材料,研究助熔剂对MAS/BPF陶瓷化复合材料热稳定性、微观结构和物相转变的影响。结果表明:MAS/BPF陶瓷化复合材料在600~1 000℃裂解2 h后的尺寸收缩率为9%~14.5%,表现出良好的尺寸稳定性;TG热分析发现,助熔剂使MAS/BPF陶瓷化复合材料在1 200℃时的残留率降低,但在900~1 200℃的热稳定性提高。XRD和SEM分析结果显示,助熔剂能够显著降低陶瓷化反应温度。和B2O3、Bi2O3相比,玻璃料更有助于形成大量的液相,促进陶瓷化组分与裂解残余碳之间的反应,从而提高MAS/BPF陶瓷化复合材料在高温下的致密性和外形完整性。

     

    Abstract: MgO-Al2O3-SiO2/boron phenolic (MAS/BPF) ceramifiable composites, based on ceramifiable fillers of nano MgO, Al2O3 and SiO2(MAS) modified matrix boron phenolic resin(BPF), were prepared with fusing agent of B2O3, Bi2O3 or glass frits by hot compression molding. The effects of fusing agent on the thermal stability, microstructure and phase-transition of MAS/BPF ceramifiable composites were studied. The results show that the dimensional shrinkage rate varies from 9% to 14.5% after pyrolysed at 600-1 000℃ for 2 h, indicating a great dimensional stability. And TG analysis reveals that the fusing ageing reduces the char yields of MAS/BPF ceramifiable composites at 1 200℃, but leading to a higher thermal stability at 900-1 200℃. XRD and SEM manifest ceramic reaction occurs at lower temperature with the addition of fusing agent. Compared with B2O3 and Bi2O3, glass frits contribute to forming a large amount of liquid phase structure, which promotes the reaction between the porous carbon from the decomposed resin matrix and ceramifiable fillers, improving the density and dimensional stability at high temperatures of MAS/BPF ceramifiable composites.

     

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