“离位”增韧预成型体压缩特性
Compaction properties of "ex-situ" toughened preforms
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摘要: 针对"离位"增韧预成型体的液态成型工艺性, 研究了两种不同结构形式增韧层"离位"增韧预成型体的厚度压缩特性。分别采用多孔薄膜结构增韧层、高孔隙率无纺布结构增韧层与碳纤维织物交替铺层制备"离位"增韧预成型体, 采用力学试验机测试其厚度压缩特性。实验结果表明, 预成型体压缩过程中, 在相同压力水平下, 增韧层的引入会降低预成型体的纤维体积分数;不同压力水平下, 预成型体的压缩行为与增韧层结构形式有关。此外, 采用织物预成型体厚度压缩本构模型, 对"离位"增韧预成型体的压缩厚度进行了预测, 通过模型预测值与实验值的比较, 确定了模型中的经验指数k=2时, 两者吻合较好。Abstract: According to the requirments of liquid composite moulding, the compaction behaviors of two types of "ex-situ" toughened preforms were investigated. The preforms were fabricated by interleaving such "ex-situ" toughening layers as the porous film or the non-woven fabric between the carbon fabrics. The thickness of the preforms under different pressure was measured by the mechanical testing machine. The results show that the "ex-situ" toughening layers decreses the fiber volume fraction of the preforms under a certain pressure, and the compaction behaviors of the preforms,under different pressures, depend on the micro-structure of the toughening layers. Additionally, the thickness of the preforms was predicted by adopting a compaction constitutive model for the fabric. It is shown that the calculated results are in good agreement with the experimental results when the empirical coefficient k=2.