新型Ti3AlC2-Al2O3/TiAl3复合材料的组织结构与性能

Microstructure and properties of new type Ti3AlC2-Al2O3/TiAl3 composites

  • 摘要: 利用Al-TiO2-TiC体系, 通过机械球磨和反应热压制备出Ti3AlC2与Al2O3两相原位内生成增强TiAl3金属基复合材料。借助DSC、XRD、SEM和TEM研究了复合材料的反应机制、显微组织、力学性能及抗氧化性能。结果表明, 球磨50 h后的复合粉末经1 250 ℃/50 MPa保温10 min烧结后可得到组织均匀细小且致密的Ti3AlC2-Al2O3/TiAl3复合材料, 其密度、维氏硬度、室温三点弯曲强度、断裂韧性及压缩强度分别为3.8 g/cm3、8.4 GPa、658.9 MPa、7.9 MPa·m1/2和1 742.0 MPa, 1 000 ℃的高温压缩强度为604.1 MPa。Ti3AlC2-Al2O3/TiAl3复合材料的增韧机制主要包括Ti3AlC2和Al2O3颗粒的剥离、Ti3AlC2相导致的裂纹偏转和桥接以及Ti3AlC2颗粒的变形及层裂。Ti3AlC2-Al2O3/TiAl3复合材料在700~1 000 ℃温度区间内生成的氧化层虽不致密, 但仍表现出优异的抗高温循环氧化性能。

     

    Abstract: The TiAl3 matrix intermetallic composites reinforced by in-situ synthesized two phases of Ti3AlC2 and Al2O3 were produced by mechanically ball-milled and hot pressing of Al-TiO2-TiC system. The reaction mechanism, microstructure, mechanical properties and oxidation-resistance properties of the composites were investigated using DSC, XRD, SEM and TEM. The results indicate that dense Ti3AlC2-Al2O3/TiAl3 composites with homogeneous and pyknotic microstructure can be obtained by sintering 50 h ball-milled power mixture at 1 250 ℃/50 MPa for 10 min. The density, Vickers hardness, three-point bending strength, fracture toughness and compressive strength at room temperature of Ti3AlC2-Al2O3/TiAl3 composites reach 3.8 g/cm3, 8.4 GPa, 658.9 MPa, 7.9 MPa·m1/2 and 1 742.0 MPa, respectively, and the elevated-temperature compressive strength at 1 000 ℃ reaches 604.1 MPa. The toughening mechanism of Ti3AlC2-Al2O3/TiAl3 composites is primarily attributed to the pull-out of Ti3AlC2 and Al2O3 particles, crack deflection and crack bridging by Ti3AlC2 phase, and the deformation and delamination of Ti3AlC2 particles. Tough the oxidation scales generated in the temperature range from 700 to 1 000 ℃ are not dense, the Ti3AlC2-Al2O3/TiAl3 composites still exhibit excellent cyclic oxidation resistance.

     

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