镁铝层合板的制备方法和冲压成形

许雄; 李智健; 张洪洋; 梁伟; 池成忠; 聂慧慧

doi:10.13801/j.cnki.fhclxb.20230221.001

镁铝层合板的制备方法和冲压成形

doi: 10.13801/j.cnki.fhclxb.20230221.001

许雄^{1, 2},
李智健^{1, 2},
张洪洋^{1, 2},
梁伟^{3, 4},
池成忠³,
聂慧慧^{1, 2, 3, ,}

1.
太原理工大学　机械与运载工程学院，太原 030024
2.
煤矿综采装备山西省重点实验室，太原 030024
3.
先进镁基材料山西省重点实验室，太原 030024
4.
太原理工大学　分析测试中心，太原 030024

基金项目: 国家自然科学基金(52005362)；山西省基础研究计划资助项目(20210302123163)

详细信息

通讯作者:
聂慧慧，博士，副教授，硕士生导师，研究方向为镁合金及其复合材料的制备加工及塑性成形　E-mail: niehuihui@tyut.edu.cn

中图分类号: TG3；TB331
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- 文章访问数: 326
- HTML全文浏览量: 112
- PDF下载量: 20
- 被引次数: 0
出版历程
- 收稿日期: 2022-11-04
- 修回日期: 2023-01-10
- 录用日期: 2023-02-08
- 网络出版日期: 2023-02-21
- 刊出日期: 2023-10-15

Fabrication and stamping of Mg-Al laminates

XU Xiong^{1, 2},
LI Zhijian^{1, 2},
ZHANG Hongyang^{1, 2},
LIANG Wei^{3, 4},
CHI Chengzhong³,
NIE Huihui^{1, 2, 3
, ,}

1.
College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, China
2.
Shanxi Key Laboratory of Fully Mechanized Coal Mining Equipment, Taiyuan 030024, China
3.
Shanxi Key Laboratory of Advanced Magnesium-based Materials, Taiyuan 030024, China
4.
Instrumental Analysis Center, Taiyuan University of Technology, Taiyuan 030024, China

Funds: National Natural Science Foundation of China (52005362); Fundamental Research Program of Shanxi Province (20210302123163)

摘要

摘要: 镁合金作为目前实际应用中最轻的金属材料，其结构件有望广泛应用于航空航天、轨道交通、汽车、电子等轻量化领域。然而，镁合金不耐腐蚀的缺点严重限制了其在轻量化领域的广泛应用。在镁合金表面包覆一层耐腐蚀性好的铝合金形成镁铝层合板，则能在保护镁合金的同时又能发挥镁合金比强度和比刚度高、减震性能和电磁波屏蔽性能好等优点。本文综述了镁铝层合板常见的制备方法及特点，分析了层合板中组元板及层界面的微观组织结构演变及其对层合板力学性能的影响。介绍了本课题组在镁铝层合板冲压成形及其变形微观机制方面的创新性的研究成果，获得了不同温度下镁铝层合板的成形极限图。如何制备更宽、更薄且层界面处金属间化合物可控的镁铝层合板是未来研究的重点。
- 镁铝层合板 /
- 层界面 /
- 组织结构 /
- 力学性能 /
- 冲压成形
Abstract: Magnesium (Mg) alloy is the lightest metal material in practical application, and its structural parts are expected to be widely used in aerospace, rail transit, automobile, electronics and other lightweight fields. However, Mg alloy has the disadvantage of corrosion resistance, which seriously limits its wide application in the field of lightweight. Coating Mg alloy with good corrosion resistance aluminum (Al) alloy to form Mg-Al laminate can not only protect Mg alloy, but also play the advantages of high specific strength and specific stiffness of Mg alloy, good shock absorption and electromagnetic shielding performance. In this paper, the preparation methods and characteristics of Mg-Al laminates are reviewed, the microstructure evolution of component plates and layer interfaces in Mg-Al laminates and their influence on mechanical properties of the laminates are analyzed, and the innovative research results of our research group on stamping forming and deformation microscopic mechanism of Mg-Al laminates are introduced. How to prepare wider and thinner Mg-Al laminates with intermetallic compounds controllable at the interface is the focus of future research.
- Mg-Al laminates /
- layer interface /
- microstructure /
- mechanical properties /
- stamping

HTML全文

图 1 真空扩散焊工艺^[7]

Figure 1. Vacuum diffusion welding process^[7]

AZ31—Mg-3.2Al-0.8Zn (wt%); GW103K—Mg-10Gd-3Y-0.4Zr (wt%)

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图 2 爆炸焊接工艺^[34]

Figure 2. Explosive welding process^[34]

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图 3 波纹轧制复合工艺(CFR)示意图^[56]

Figure 3. Schematic diagram of corrugated roll + flat roll bonding (CFR)^[56]

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图 4 ARB不同循环道次下AZ31层的微观组织演变：(a) 1 道次；(b) 2道次；(c) 3道次；(d) 4道次；(e) 5道次^[62]

Figure 4. Microstructure evolution of AZ31 layers during ARB: (a) 1 cycle; (b) 2 cycles; (c) 3 cycles; (d) 4 cycles; (e) 5 cycles^[62]

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图 5 不同退火条件下镁铝层合板的层界面组织^[78]

Figure 5. Microstructure of Mg-Al laminates annealed at various annealing conditions^[78]

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图 6 镁铝层合板的胀形：(a) 胀形模具；(b) 主要成形零件放大图；(c) 胀形试样网格；(d) 胀形件；(e) 成形极限图^[83]

Figure 6. Bulging of Mg-Al laminates: (a) Bulging mould; (b) Enlarged schematic of major parts in the forming die; (c) Grids; (d) All specimens at various temperature; (e) Forming limit diagram (FLD)^[83]

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图 7 镁铝层合板拉深成形：(a) 胀形模具主要成形零件；(b) 筒形件；(c) 极限拉深比(LDR)^[85-86]

Figure 7. Deep drawing of Al-Mg-Al laminate: (a) Major parts in the forming die; (b) Cylindrical parts; (c) Limit drawing ratio (LDR) values^[85-86]

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图 8 筒形件的织构演变：(a) 筒壁；(b) 拐角；(c) 筒底^[85]

Figure 8. Textures evolution of cylindrical part: (a) Wall; (b) Corner; (c) Bottom^[85]

ND—Normal direction; RD—Rolling direction; TD—Transverse direction

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表 1 不同累积叠轧(ARB)工艺的参数

Table 1. Reported parameters of accumulative roll-bonding (ARB) process

Mg-Al laminates	Rolling temperature/℃	Total cycle	Rolling reduction per cycle/%	Ref.
1100-AZ31-1100	300	3	50	[24]
1060-AZ31-1060	280	3	54	[60]
5052-pure Mg-5052	400	3	50	[22]
1100-AZ31-1100	400	3	50	[61]
1060-AZ31-1060	400	4	50	[62]
1050-AZ31-1050	400	5	50	[63]

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表 2 非轧制工艺的层界面研究

Table 2. Research on layer interface of non-rolling process

Process name	Heat treatment temperature or processing temperature	Heat-up time	Intermetallic phases layers	Thicknesses of intermetallic phases layers	Ref.
Explosive welding process	Anneal 300℃	1 h	Mg₁₇Al₁₂ and Al₃Mg₂	8 μm	[74]
Explosive welding process	Anneal 400℃	2 h	Mg₁₇Al₁₂ and Al₃Mg₂	100 μm	[76]
Heat pressing process	350℃	80 min	Mg₁₇Al₁₂ and Al₃Mg₂	10.56 μm	[66]
Heat pressing process	450℃	80 min	Mg₁₇Al₁₂ and Al₃Mg₂	38.40 μm	[66]
Vacuum diffusion welding process	420℃	30 min	Mg₁₇Al₁₂ and Al₃Mg₂	48 μm	[77]
Vacuum diffusion welding process	440℃	30 min	Mg₁₇Al₁₂ and Al₃Mg₂	86 μm	[77]

下载: 导出CSV

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