Modification of silicon-containing arylacetylene resin and its composite properties by copolymerization with styrene
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摘要: 含硅芳炔树脂(PSA)/石英纤维(QF)复合材料是极具潜力的新型耐高温透波材料,但由于PSA树脂质脆、极性低,加上石英纤维表面光滑,导致两者间界面粘结弱,突出表现为复合材料层间性能(如层间剪切强度)低。本文采用苯乙烯(ST)对含硅芳炔树脂进行改性,通过ST与PSA分子间发生共聚反应,降低体系的交联密度,均匀化其交联网络结构,提高树脂抗压损伤阻抗,最终达到了改善PSA基复合材料层间剪切强度的目的。通过DSC、TG、DMA等手段测试和表征了改性前后PSA树脂及其复合材料的固化反应性能、流变性能、耐热性能、介电性能和力学性能等,结果表明:添加苯乙烯不会影响PSA树脂的固化规律和工艺。随着ST添加量的增加,改性PSA树脂的耐热性有所下降,但其失重5wt%温度Td5均接近500℃,远高于应用要求的350℃。改性后复合材料保持了良好的介电性能,介电常数为3.09,损耗因子tanδ为2×10−3;在保持较高弯曲强度的同时,改性后复合材料层间剪切强度得到显著提升。当ST质量比为15%时,QF/PSA-15ST在室温下的层间剪切强度提高了53.0%,350℃下提高了98.3%;350℃下层间剪切强度保留率为78.3%,高于改性前的60.4%。
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关键词:
- 含硅芳炔树脂 /
- 复合材料 /
- 苯乙烯 /
- 增韧 /
- 层间剪切强度(ILSS)
Abstract: Quartz fiber (QF) reinforced poly(silica-containing arylacetylene) (PSA) composite is a new type of highly promising new wave-transparent materials with highly heat-resistance. However, the brittleness and low molecular polarity of PSA resins, combined with the smooth surface of quartz fibers, results in a weak interfacial adhesion, and low interlaminar shear strength (ILSS) of the composites. In this paper, silicon-containing arylacetylene resin was modified by copolymerizing with styrene (ST). As a consequence, the crosslinking density was decreased, the crosslinking network got homogenized, and the crack resistance of the resin against load was improved. Finally, the ILSS of Quartz fiber reinforced PSA composites was improved. The properties of the resin and composites were characterized with differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), mechanical property testing, dielectric property testing, rheological property testing. The results showed that the addition of ST didn’t affect the curing process of the resin. With the increase of ST content, the heat resistance of modified PSA resin decreased to some extent, but its mass loss 5wt% temperature Td5 was still close to 500℃, which was much higher than the expected application temperature of 350℃. The modified composite also maintained the good dielectric properties with dielectric constant of 3.09 and loss factor tanδ of 0.002. The results also showed that the addition of ST significantly improved ILSS. For instance, the ILSS of QF/PSA-15ST increased by 53.0% at room temperature and 98.3% at 350℃. Compared with that at room temperature, the retention rate of interlaminar shear strength at 350℃ was 78.3%, which was much higher than that before modification (60.4% ). -
表 1 含硅芳炔树脂(PSA)-苯乙烯(ST)树脂浇注体的命名
Table 1. Naming of poly(silica-containing arylacetylene) (PSA)-styrene (ST) resin castable
Sample Mass ratio of ST/% Mass ratio of MDPES/% PSA-0ST 0 100 PSA-10ST 10 90 PSA-15ST 15 85 PSA-20ST 20 80 Note: MDPES—Methyldiphenylacetylidene-silane. 表 2 添加不同比例ST的MDPES树脂的DSC数据
Table 2. DSC data of MDPES resin adding with different ratio of styrene
Ti/℃ Tp/℃ Tf/℃ ΔH/(J·g−1) PSA-0ST 210.6 257.7 334.7 196.5 PSA-10ST 206.1 257.9 316.4 191.3 PSA-15ST 205.7 247.6 317.4 191.7 PSA-20ST 201.9 245.9 318.9 196.9 Notes: Ti, Tp and Tf—Initial temperature, peak temperature and final temperature of cure exotherm; ΔH—Enthalpy of cure exotherm. 表 3 添加不同比例ST的MDPES固化树脂的热重数据
Table 3. TGA data of the cured MDPES resin adding with different ratio of Styrene
Tonset/℃ Td5/℃ Tmax/℃ Y350℃/% PSA-0ST 424 504 547 100.0 PSA-10ST 375 497 551 99.6 PSA-15ST 377 494 551 99.6 PSA-20ST 374 480 552 99.6 Notes: Tonset, Td5 and Tmax—Starting decomposition temperature, the temperature at 5wt% mass decomposition and the temperature corresponding to the maximum decomposition rate; Y350℃—Mass residual rate at 350°C. 表 4 QF/PSA复合材料改性前后的力学性能和介电性能
Table 4. Mechanical and dielectric properties of QF/PSA compsites before and after modification
Flexural strength/MPa ILSS/MPa Dielectric properties RT 350℃ RT 350℃ ε tanδ Before modification 66.38
±6.3340.22±5.00 5.02±
1.073.03±0.22 3.05±0.02 0.004±
0.001After modification 83.83
±8.9658.68
±2.547.68
±0.736.01±1.15 3.09±0.01 0.003±
0.001Notes: ILSS—Interlaminar shear strength; RT—Room temperature; ε—Dielectric constant; tanδ—Loss factor. 表 5 改性前后树脂浇注体薄片的洛氏硬度测试结果
Table 5. Rockwell hardness values of flake resin casts before and after modification
HDR/Damage to specimens’ surface Average of HDR Before modification 78.5/SV 69.1/SV 62.0/SV −/SV −/SV 69.9 After modification 94.4/IT 94.3/IT 92.9/IT 88.6/SL 68.3/SV 87.7 Notes: HDR—Rockwell hardness values; SV—Severe damage; SL—Slight damage; IT—Intact. -
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