Flexural mechanical properties of steel fiber desert sand concrete beams
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摘要: 适量沙漠砂作为细骨料制备混凝土可有效提高混凝土的抗压强度,而钢纤维的掺入对混凝土抗拉性能有显著的提升作用。为探究钢纤维沙漠砂混凝土梁受弯力学特性,设计11根试验梁,分别研究钢纤维体积掺量、沙漠砂替代率和配筋率对受弯梁的影响规律。试验研究表明,钢纤维沙漠砂混凝土梁相对于普通混凝土梁其受弯承载力提高了4%~22%,受弯梁裂缝数量随钢纤维掺量增加呈现降低趋势,钢纤维减小了混凝土表面的弹塑性变形,而“桥架作用”抑制了裂缝的产生和提高了试验梁的承载力;随着配筋率的增加,主裂缝宽度呈减小的趋势,但极限荷载则逐渐增加,表明配筋率是影响受弯梁承载力主要因素之一;沙漠砂的“填充作用”密实了混凝土,使构件整体性能呈现良好的状态。试验梁的开裂荷载、修正后的极限弯矩理论计算值和试验值吻合效果良好,误差均小于5%。沙漠砂替代工程用砂制备混凝土,可以充分发挥当地资源优势,节约河砂资源,保护河湖生态环境,达到绿色建筑目标。Abstract: Appropriate amount of desert sand as fine aggregate can effectively improve the compressive strength of concrete, and the incorporation of steel fiber has a significant effect on the tensile properties of concrete. In order to explore the flexural mechanical properties of steel fiber desert sand concrete beams, 11 test beams were designed to study the influence of steel fiber volume content, desert sand replacement rate and reinforcement ratio on flexural beams. The result shows that the flexural bearing capacity of steel fiber desert sand concrete beam is increased by 4%-22% compared with that of ordinary concrete beam, and the number of cracks in the flexural beam decreases with the increase of steel fiber content. Steel fiber reduces the elastic-plastic deformation of concrete surface, and the ‘bridge action’ inhibits the generation of cracks and improves the bearing capacity of the test beam. With the increase of reinforcement ratio, the main crack width decreases, but the ultimate load increases gradually, which indicates that the reinforcement ratio is one of the main factors affecting the bearing capacity of the bending beam. The ‘filling effect’ of desert sand compacts the concrete and makes the overall performance of the component present a good state. The cracking load of the test beam and the corrected theoretical calculation value of ultimate bending moment are in good agreement with the test value, and the error is less than 5%. The preparation of concrete by desert sand instead of engineering sand can give full play to the advantages of local resources, save river sand resources, protect the ecological environment of rivers and lakes, and achieve the goal of green building.
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表 1 钢纤维尺寸及力学性能
Table 1. Steel fiber size and mechanical properties
Type L0/mm Lf/mm Df/μm L0/Df Ftk/MPa End hook type 35 38 750 46.7 1000 Notes: L0—Effective length; Lf—Total length; Df—Equivalent diameter; Ftk—Tensile strength. 表 2 钢纤维沙漠砂混凝土(SFDSC)梁参数
Table 2. Parameters of steel fiber desert sand concrete (SFDSC) beams
Number b×h/mm2 h0/mm L/mm L0/mm Vsf/% Rds/% Lr Rr/% SFDSC-0/0-0.97 150×300 259 1800 1500 0.0 0 216 0.97 SFDSC-0.5/20-0.97 150×300 259 1800 1500 0.5 20 216 0.97 SFDSC-1.0/20-0.97 150×300 259 1800 1500 1.0 20 216 0.97 SFDSC-1.5/20-0.97 150×300 259 1800 1500 1.5 20 216 0.97 SFDSC-2.0/20-0.97 150×300 259 1800 1500 2.0 20 216 0.97 SFDSC-0.5/40-0.97 150×300 259 1800 1500 0.5 40 216 0.97 SFDSC-1.0/40-0.97 150×300 259 1800 1500 1.0 40 216 0.97 SFDSC-1.5/40-0.97 150×300 259 1800 1500 1.5 40 216 0.97 SFDSC-2.0/40-0.97 150×300 259 1800 1500 2.0 40 216 0.97 SFDSC-1.0/40-1.23 150×300 258 1800 1500 1.0 40 218 1.23 SFDSC-1.0/40-1.52 150×300 257 1800 1500 1.0 40 220 1.52 Notes: b—Beam width; h—Beam height; h0—Effective height; L—Beam length; Vsf—Volume content of steel fiber; Rds—Replacement rate of desert sand; Lr—Longitudinal reinforcement; Rr—Reinforcement ratio. For example, in SFDSC-1.0/40-1.23, 1.0/40 represent the contents of steel fiber and desert sand, 1.23 represents reinforcement ratio. 表 3 SFDSC梁基本力学性能和开裂荷载
Table 3. Basic mechanical properties and cracking load of SFDSC beams
Number fcc/MPa fts/MPa $ {f}_{\mathrm{t}\mathrm{k}}({f}_{\mathrm{f}\mathrm{t}\mathrm{k}}) $/MPa Ec($ {E}_{\mathrm{s}\mathrm{f}\mathrm{r}\mathrm{c}} $)/GPa Pcr/kN Mcr/(kN·m) Mcr0/(kN·m) Mcr/Mcr0 SFDSC-0/0-0.97 46.00 4.21 3.79 33.85 44.75 11.19 10.79 1.037 SFDSC-0.5/20-0.97 52.67 5.27 5.02 34.73 51.09 12.77 12.84 0.995 SFDSC-1.0/20-0.97 56.79 6.63 5.83 35.61 59.95 14.99 14.86 1.009 SFDSC-1.5/20-0.97 52.12 7.94 6.64 34.60 67.05 16.76 16.98 0.987 SFDSC-2.0/20-0.97 50.45 8.19 7.45 34.23 76.36 19.09 19.07 1.001 SFDSC-0.5/40-0.97 58.71 6.16 5.02 36.01 50.37 12.59 12.78 0.985 SFDSC-1.0/40-0.97 55.64 7.09 5.83 35.37 60.00 15.00 14.87 1.009 SFDSC-1.5/40-0.97 53.82 8.26 6.64 34.98 78.26 19.57 16.96 1.154 SFDSC-2.0/40-0.97 52.87 8.92 7.45 34.77 76.24 19.06 19.04 1.001 SFDSC-1.0/40-1.23 55.32 7.15 5.83 35.30 59.99 15.00 15.38 0.975 SFDSC-1.0/40-1.52 55.46 7.06 5.83 35.33 64.33 16.08 15.99 1.006 Notes: fcc—Cube compressive strength; fts—Cube splitting tensile strength; ftk—Standard value of tensile strength of ordinary concrete; fftk—Standard value of tensile strength of steel fiber desert sand concrete; Ec—Elastic modulus of ordinary concrete; Esfrc—Elastic modulus of steel fiber desert sand concrete; Pcr—Cracking load; Mcr—Experimental value of bending beam cracking load; Mcr0—Theoretical calculation value of bending beam cracking load. 表 4 SFDSC梁承载力实测值与计算值及修正理论值比较
Table 4. Comparison of measured and calculated bearing capacity and modified theoretical values of SFDSC beams
Number Pmax/kN Mu/(kN·m) Mu0/(kN·m) Mu/Mu0 M'/(kN·m) Mu/M' SFDSC-0/0-0.97 194.01 48.50 34.74 1.396 47.04 1.031 SFDSC-0.5/20-0.97 201.77 50.44 39.16 1.288 50.83 0.992 SFDSC-1.0/20-0.97 214.11 53.53 43.21 1.239 56.09 0.954 SFDSC-1.5/20-0.97 223.89 55.97 46.99 1.191 60.99 0.918 SFDSC-2.0/20-0.97 229.90 57.48 50.46 1.139 65.50 0.878 SFDSC-0.5/40-0.97 216.25 54.06 39.16 1.381 48.64 1.112 SFDSC-1.0/40-0.97 234.35 58.59 43.21 1.356 53.67 1.092 SFDSC-1.5/40-0.97 236.51 59.13 46.99 1.258 58.36 1.013 SFDSC-2.0/40-0.97 229.99 57.50 50.46 1.139 62.67 0.917 SFDSC-1.0/40-1.23 241.91 60.48 50.37 1.201 62.56 0.967 SFDSC-1.0/40-1.52 312.09 78.02 58.17 1.341 72.25 1.080 Notes: Pmax—Maximum load; Mu—Experimental value of ultimate load of bending beam; Mu0—Theoretical calculation value of ultimate load of bending beam; M'—Modified theoretical calculation value of ultimate load of bending beam. 表 5 SFDSC梁刚度和挠度
Table 5. Stiffness and deflection of SFDSC beams
Number Bfs/(N·mm2) f/mm f0/mm f0/f SFDSC-0/0-0.97 4541586912613 2.56 2.81 1.098 SFDSC-0.5/20-0.97 4982743668953 2.43 2.77 1.142 SFDSC-1.0/20-0.97 5430396736648 2.36 2.71 1.147 SFDSC-1.5/20-0.97 5788406359728 2.32 2.60 1.122 SFDSC-2.0/20-0.97 6172974602027 2.23 2.49 1.116 SFDSC-0.5/40-0.97 5037073861873 2.57 2.75 1.069 SFDSC-1.0/40-0.97 5419431759144 2.59 2.81 1.085 SFDSC-1.5/40-0.97 5807600578386 2.44 2.67 1.094 SFDSC-2.0/40-0.97 6202500910678 2.22 2.50 1.125 SFDSC-1.0/40-1.23 5901305918417 2.46 2.73 1.112 SFDSC-1.0/40-1.52 6475097572356 2.89 3.00 1.039 Notes: f—Experimental value of bending beam deflection; f0—Theoretical calculation value of bending beam deflection; Bfs—Short-term stiffness of bending beam. 表 6 SFDSC待测梁的参数
Table 6. Parameters of SFDSC beam to be tested
Number b×h/mm2 h0/mm L0/mm Vsf/% Rds/% Rr/% fcc/MPa fts/MPa SFDSC-0/40-0.97 150×300 259 1500 0.0 40 0.97 47.4 4.49 SFDSC-0.5/60-0.97 150×300 259 1500 0.5 60 0.97 51.1 6.62 SFDSC-1.0/60-0.97 150×300 259 1500 1.0 60 0.97 50.0 6.60 SFDSC-1.5/60-0.97 150×300 259 1500 1.5 60 0.97 48.6 6.62 SFDSC-2.0/60-0.97 150×300 259 1500 2.0 60 0.97 48.1 7.30 表 7 SFDSC待测梁的力学性能
Table 7. Mechanical properties of SFDSC beams
Number Ec($ {E}_{\mathrm{s}\mathrm{f}\mathrm{r}\mathrm{c}} $)/GPa Mcr/(kN·m) M'/(kN·m) Bfs/(N·mm2) f/mm SFDSC-0/40-0.97 34.11 11.48 43.26 4552305379540 2.28 SFDSC-0.5/60-0.97 34.38 12.83 46.42 4967398655727 2.24 SFDSC-1.0/60-0.97 34.13 14.92 51.26 5361077255435 2.29 SFDSC-1.5/60-0.97 33.81 17.01 55.69 5747548606608 2.32 SFDSC-2.0/60-0.97 33.69 19.09 59.83 6142795102906 2.33 -
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