Preparation and properties of polyamidoamine modified carbon fiber/polyamide composites
-
摘要: 为改善碳纤维增强尼龙复合材料(CFRPA)的加工流动性和力学性能,采用聚酰胺胺(PAMAM)树枝状高分子作为改性剂,通过熔融共混制备出碳纤维(CF)增强尼龙66(PA66)复合材料。采用DSC、万能试验机和SEM分别对改性后PA66的结晶行为、CFRPA的拉伸性能及微观组织形貌进行测试表征。结果表明,添加PAMAM可以极大地改善PA66流动性,有效降低CFRPA熔融共混时的黏度。PAMAM添加量为PA66的1wt%时,PA66的结晶度最大(为12.75%)。熔融指数(MFR)提高至112 g/10 min,较未改性的PA66的MFR增长了814.47%。对应的不同CF含量的CFRPA熔融共混时的平衡扭矩均有所降低,且CF可均匀地分布在PA66基体中,当CF含量为40wt%时,CFRPA的拉伸强度最高,为118 MPa。Abstract: To improve the processing flowability and mechanical property of carbon fiber reinforced polyamide (CFRPA) composites, polyamide amine (PAMAM) dendrimer was used as flow modifier when the CFRPA was prepared from melt compounding. DSC, electromechanical universal testing machine and SEM were employed to characterize the crystallization behavior of the modified polyamide 66 (PA66) and the mechanical properties, microstructure morphology of CFRPA, respectively. Results indicate that by the addition of PAMAM, the fluidity of PA66 can be significantly improved and the viscosity of CFRPA melt blends can be effectively reduced. When the addition of PAMAM is 1wt% of PA66 matrix, a maximum crystallinity of 12.75% of PA66 is achieved. The melt flow rate (MFR) is increased to 112 g/10 min, which is 814.47% higher than that of the unmodified PA66. Correspondingly, the equilibrium torques of the CFRPA with different CF contents during melt blending are reduced, and CF can be uniformly dispersed in the PA66 matrix. CFRPA has a maximum tensile strength as high as 118 MPa with CF content of 40wt%.
-
Key words:
- polyamide /
- carbon fiber /
- polyamidoamine /
- fluidity /
- composite material
-
表 1 不同聚酰胺胺(PAMAM)含量的尼龙66(PA66)试样标记
Table 1. Symbols of the polyamide 66 (PA66) samples with different polyamide amine (PAMAM) contents by PAMAM
Sample PAMAM content/wt% PA66 0 PAMAM/PA-1 0.1 PAMAM/PA-2 0.5 PAMAM/PA-3 1.0 PAMAM/PA-4 1.5 PAMAM/PA-5 2.0 表 2 不同碳纤维(CF)含量、未改性与经PAMAM改性的碳纤维增强尼龙复合材料(CFRPA)试样
Table 2. Samples of modified and unmodified carbon fiber reinforced polyamide (CFRPA) with different carbon nanofiber (CF) contents
Sample Mass ratio of PAMAM
to PA66/%CF content/wt% CFRPA-20 0 20 CFRPA-25 0 25 CFRPA-30 0 30 CFRPA-35 0 35 CFRPA-40 0 40 PAMAM/CFRPA-20 1 20 PAMAM/CFRPA-25 1 25 PAMAM/CFRPA-30 1 30 PAMAM/CFRPA-35 1 35 PAMAM/CFRPA-40 1 40 表 3 不同PAMAM含量下PA66的熔融指数(MFR)
Table 3. Melt flow rates (MFR) of PA66 with different PAMAM contents
Sample PAMAM content/wt% MFR/
(g·10 min−1)MFR growth rate/% PA66 0 12 0 PAMAM/PA-1 0.1 22 79.63 PAMAM/PA-2 0.5 29 138.55 PAMAM/PA-3 1.0 112 814.47 PAMAM/PA-4 1.5 134 994.17 PAMAM/PA-5 2.0 194 1 484.93 Note: MFR growth rate—Difference between the MFR of modified PA66 and the PA66 divided by the MFR of PA66. 表 4 不同PAMAM含量下PA66的拉伸强度和断裂伸长率
Table 4. Tensile strength and fracture elongation of PA66 with different PAMAM contents
Sample Tensile strength/MPa Strength loss rate/% Elongation at break/% PA66 76.8 0.00 3.1 PAMAM/PA-1 72.6 5.47 8.8 PAMAM/PA-2 69.8 9.11 9.2 PAMAM/PA-3 72.6 5.47 9.9 PAMAM/PA-4 70.8 7.81 10.2 PAMAM/PA-5 59.9 22.01 10.7 Note: Strength loss rate—Difference between the tensile strength of PA66 and the modified PA66 divided by the tensile strength of PA66. -
[1] PARK S J, SEO M K. Carbon fiber-reinforced polymer composites: Preparation, properties, and applications[J]. Polymer Composites,2012,1:135-183. [2] WAN Y, TAKAHASHI J. Tensile properties and aspect ratio simulation of transversely isotropic discontinuous carbon fiber reinforced thermoplastics[J]. Composites Science and Technology,2016,137:167-176. doi: 10.1016/j.compscitech.2016.10.024 [3] POZEGIC T R, ANGUITA J V, HAMERTON I, et al. Multi-functional carbon fiber composites using carbon nanotubes as an alternative to polymer sizing[J]. Scientific Reports,2016,6:37334. doi: 10.1038/srep37334 [4] MA Y, UEDA M, YOKOZEKI T, et al. A comparative study of the mechanical properties and failure behavior of carbon fiber/epoxy and carbon fiber/polyamide 6 unidirectional composites[J]. Composite Structures,2017,160:89-99. doi: 10.1016/j.compstruct.2016.10.037 [5] WAN Y, TAKAHASHI J. Deconsolidation behavior of carbon fiber reinforced thermoplastics[J]. Journal of Reinforced Plastics and Composites, 2014, 33(17):1613-1624. [6] BRINKSMEIER E, JANSSEN R. Drilling of multi-layer composite materials consisting of carbon fiber reinforced plastics (CFRP), titanium and aluminum alloys[J]. CIRP Annals,2002,51(1):87-90. doi: 10.1016/S0007-8506(07)61472-3 [7] LEE H, OHSAWA I, TAKAHASHI J. Effect of plasma surface treatment of recycled carbon fiber on carbon fiber-reinforced plastics (CFRP) interfacial properties[J]. Applied Surface Science,2015,328:241-246. doi: 10.1016/j.apsusc.2014.12.012 [8] DENKENA B, BOEHNKE D, DEGE J H. Helical milling of CFRP-titanium layer compounds[J]. CIRP Journal of Manufacturing Science and Technology,2008,1(2):64-69. doi: 10.1016/j.cirpj.2008.09.009 [9] ROBERTS T. Rapid growth forecast for carbon fiber market[J]. Reinforced Plastics,2007,51(2):10-13. doi: 10.1016/S0034-3617(07)70051-6 [10] HENNING F, ERNST H, BRÜSSEL R. LFTs for automotive applications[J]. Reinforced Plastics,2005,49(2):24-33. doi: 10.1016/S0034-3617(05)00546-1 [11] REZAEI F, YUNUS R, IBRAHIM N A, et al. Development of short-carbon-fiber-reinforced polypropylene composite for car bonnet[J]. Polymer-Plastics Technology and Engineering,2008,47(4):351-357. doi: 10.1080/03602550801897323 [12] FRIEDRICH K, ALMAJID A A. Manufacturing aspects of advanced polymer composites for automotive applications[J]. Applied Composite Materials,2013,20(2):107-128. doi: 10.1007/s10443-012-9258-7 [13] 邢丽英, 包建文, 礼嵩明, 等. 先进树脂基复合材料发展现状和面临的挑战[J]. 复合材料学报, 2016, 33(7):1327-1338.XING L Y, BAO J W, LI S M, et al. Development status and facing challenge advanced polymer matrix composites[J]. Acta Materiae Compositae Sinica,2016,33(7):1327-1338(in Chinese). [14] YAO S S, JIN F L, RHEE K Y, et al. Recent advances in carbon-fiber-reinforced thermoplastic composites: A review[J]. Composites Part B: Engineering,2018,142:241-250. doi: 10.1016/j.compositesb.2017.12.007 [15] NGUYEN-TRAN H D, HOANG V T, DO V T, et al. Effect of multiwalled carbon nanotubes on the mechanical properties of carbon fiber-reinforced polyamide6/polypro-pylene composites for lightweight automotive parts[J]. Materials,2018,11(3):429. doi: 10.3390/ma11030429 [16] YAMAMOTO T, UEMATSU K, IRISAWA T, et al. Controlling of the interfacial shear strength between thermoplastic resin and carbon fiber by adsorbing polymer particles on carbon fiber using electrophoresis[J]. Composites Part A: Applied Science and Manufacturing,2016,88:75-78. doi: 10.1016/j.compositesa.2016.05.021 [17] COLUCCI G, OSTROVSKAYA O, FRACHE A, et al. The effect of mechanical recycling on the microstructure and properties of PA66 composites reinforced with carbon fibers[J]. Journal of Applied Polymer Science,2015,132(29):42275. [18] 石继梅, 王源升, 葛宝, 等. γ射线辐照对碳纤维表面接枝改性的影响[J]. 复合材料学报, 2012, 29(1):43-48.SHI J M, WANG Y S, GE B, et al. Effects of γ-ray irradiation on carbon fiber surface graft modification[J]. Acta Materiae Compositae Sinica,2012,29(1):43-48(in Chinese). [19] DUCHOSLAV J, UNTERWEGER C, STEINBERGER R, et al. Investigation on the thermo-oxidative stability of carbon fiber sizings for application in thermoplastic compo-sites[J]. Polymer Degradation and Stability,2016,125:33-42. doi: 10.1016/j.polymdegradstab.2015.12.016 [20] XU H, ZHANG X, LIU D, et al. Cyclomatrix-type polyphosphazene coating: Improving interfacial property of carbon fiber/epoxy composites and preserving fiber tensile strength[J]. Composites Part B: Engineering,2016,93:244-251. doi: 10.1016/j.compositesb.2016.03.033 [21] 王天玉, 黄玉东, 曹正华. 甲基丙烯酰氧基倍半硅氧烷改性碳纤维/聚芳基乙炔复合材料界面性能[J]. 复合材料学报, 2008, 25(5):45-50. doi: 10.3321/j.issn:1000-3851.2008.05.008WANG T Y, HUANG Y D, CAO Z H. Interfacial properties of methacryl silsesquioxane modified carbon fiber/polyarylacetylene composites[J]. Acta Materiae Compositae Sinica,2008,25(5):45-50(in Chinese). doi: 10.3321/j.issn:1000-3851.2008.05.008 [22] LI J. Interfacial studies on the O3 modified carbon fiber-reinforced polyamide 6 composites[J]. Applied Surface Science,2008,255(5):2822-2824. doi: 10.1016/j.apsusc.2008.08.013 [23] JING W, HUI C, QIONG W, et al. Surface modification of carbon fibers and the selective laser sintering of modified carbon fiber/nylon 12 composite powder[J]. Materials & Design,2017,116:253-260. [24] ZHANG T, SONG Y, ZHAO Y, et al. Effect of hybrid sizing with nano-SiO2 on the interfacial adhesion of carbon fibers/nylon 6 composites[J]. Colloids and Surfaces A: Physicochemical and Engineering Aspects,2018,553:125-133. [25] KARSLI N G, OZKAN C, AYTAC A, et al. Effects of sizing materials on the properties of carbon fiber-reinforced polyamide 6, 6 composites[J]. Polymer Composites,2013,34(10):1583-1590. doi: 10.1002/pc.22556 [26] IRISAWA T, INAGAKI R, IIDA J, et al. The influence of oxygen containing functional groups on carbon fibers for mechanical properties and recyclability of CFRTPs made with in-situ polymerizable polyamide 6[J]. Composites Part A: Applied Science and Manufacturing,2018,112:91-99. doi: 10.1016/j.compositesa.2018.05.035 [27] HUI C, QINGYU C, JING W, et al. Interfacial enhancement of carbon fiber/nylon 12 composites by grafting nylon 6 to the surface of carbon fiber[J]. Applied Surface Science,2018,441:538-545. doi: 10.1016/j.apsusc.2018.01.158 [28] CHOI E Y, KIM M H, KIM C K. Fabrication of carbon fiber grafted with acyl chloride functionalized multi-walled carbon nanotubes for mechanical reinforcement of nylon 6, 6[J]. Composites Science and Technology,2019,178:33-40. doi: 10.1016/j.compscitech.2019.05.012 [29] KIM B J, CHA S H, KANG G H, et al. Interfacial control through ZnO nanorod growth on plasma-treated carbon fiber for multiscale reinforcement of carbon fiber/polyamide 6 composites[J]. Materials Today Communications,2018,17:438-449. doi: 10.1016/j.mtcomm.2018.10.011 [30] 付豪, 陈俊林, 王凯, 等. 热处理对碳纤维/聚酰胺6复合材料界面结晶及力学性能的影响[J]. 复合材料学报, 2018, 35(4):815-822.FU H, CHEN J L, WANG K, et al. Effects of heat treatments on the interfacial crystallization and mechanical properties of carbon fiber/polyamide 6 composites[J]. Acta Materiae Compositae Sinica,2018,35(4):815-822(in Chinese). [31] BOAS U, HEEGAARD P M H. Dendrimers in drug research[J]. Chemical Society Reviews,2004,33(1):43-63. doi: 10.1039/b309043b [32] SARIN H, KANEVSKY A S, WU H, et al. Effective transvascular delivery of nanoparticles across the blood-brain tumor barrier into malignant glioma cells[J]. Journal of Translational Medicine,2008,6(1):80. doi: 10.1186/1479-5876-6-80 [33] 郭永坤, 王宛, 田文得, 等. 表面修饰富勒烯的聚酰胺-胺树枝状分子与生物膜的相互作用研究[J]. 高分子学报, 2016(10):1418-1424. doi: 10.11777/j.issn1000-3304.2016.16039GUO Y K, WANG W, TIAN W D, et al. Computer simulation of C60-grafted polyamide-amine dendrimers (PAMAM) interacting with membrane[J]. Acta Polymerica Sinica,2016(10):1418-1424(in Chinese). doi: 10.11777/j.issn1000-3304.2016.16039 [34] MEI L, HE X, LI Y, et al. Grafting carbon nanotubes onto carbon fiber by use of dendrimers[J]. Materials Letters,2010,64(22):2505-2508. doi: 10.1016/j.matlet.2010.07.056 [35] ZHANG R L, GAO B, ZHANG J, et al. Propagation of PAMAM dendrimers on the carbon fiber surface by in situ polymerization: A novel methodology for fiber/matrix composites[J]. Applied Surface Science,2015,359:812-818. doi: 10.1016/j.apsusc.2015.10.204 [36] 吴彤, 罗运军, 谭惠民, 等. 树形分子对PA11/PA6共混物性能的影响[J]. 工程塑料应用, 2001, 29(5):1-3. doi: 10.3969/j.issn.1001-3539.2001.05.001WU T, LUO Y J, TAN H M, et al. Influence of dendrimer on the property of PA11/PA6 blend[J]. Engineering Plastics Application,2001,29(5):1-3(in Chinese). doi: 10.3969/j.issn.1001-3539.2001.05.001 [37] 李晓萌, 罗运军, 谭惠民, 等. 树枝形聚酰胺胺对尼龙6性能影响的研究[J]. 工程塑料应用, 2003(2):5-7. doi: 10.3969/j.issn.1001-3539.2003.02.003LI X M, LUO Y J, TAN H M, et al. Study on the influence of PAMAM dendrimer on properties of nylon 6[J]. Engineering Plastics Application,2003(2):5-7(in Chinese). doi: 10.3969/j.issn.1001-3539.2003.02.003 [38] 张帆, 周立, 刘耀驰, 等. 一种含树枝单元的高流动性尼龙6的原位聚合及性能测试[J]. 高分子学报, 2008, 1(3):288-291. doi: 10.3321/j.issn:1000-3304.2008.03.013ZHANG F, ZHOU L, LIU Y C, et al. In-situ polymerization and characterigation of high fluidity nylon 6 containing low content of pamam units[J]. Acta Polymerica Sinica,2008,1(3):288-291(in Chinese). doi: 10.3321/j.issn:1000-3304.2008.03.013 [39] 全国纤维增强塑料标准化技术委员会. 纤维增强塑料拉伸性能试验方法: GB/T 1447—2005[S]. 北京: 中国标准出版社, 2005.National Fiber Reinforced Plastics Standardization Technical Committee. Fiber-reinforced plastics composites Determination of tensile properties: GB/T 1447—2005[S]. Beijing: Standards Press of China, 2005(in Chinese).