Preparation and properties of lignosulfonate/melamine formaldehyde microsphere foam
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摘要: 利用价格低廉的木质素磺酸钠作为添加剂,制备了具有微球结构的木质素磺酸钠/三聚氰胺甲醛(LS/MF)微球泡沫。采用FTIR研究了微球泡沫固化过程中时间的变化,分析其固化过程,并结合理论计算分析了LS与MF的交联反应机制,研究了LS的添加含量对所制备的LS/MF微球泡沫性能的影响,利用SEM分析了LS/MF微球泡沫的微观形貌。研究表明:添加LS制备的泡沫微球尺寸均匀,直径在3 μm左右,并具有二级结构,大的微球表面有大量的200 nm左右的小微球粒子产生;LS含量为15wt%时,所制备的LS/MF微球泡沫的性能最佳,此时LS/MF泡沫的导热系数低至0.0216 W(mK)-1,比未添加LS的MF泡沫降低了20%。因此,利用LS替代多聚甲醛制备的LS/MF微球泡沫具有更优异的保温性能,且方法简单,成本低廉,具有潜在的应用前景。Abstract: Lignosulfonate/melamine formaldehyde (LS/MF) microsphere foam was prepared by a facilemethod. Both FTIR and theoretical calculations were applied to explore the reaction mechanism of LS and MF, the effects of dosage of LS on properties were investigated, and the morphology of the LS/MF was studied by SEM. The results show that the prepared LS/MF is constructed by hollow spheres with about 3 μm diameter. Compare to MF foam without LS, the obtained LS/MF hollow sphere foams have the secondary structure:the particles about 200 nm adhere to the spheres surface. LS/MF sphere foam prepared with 15wt% LS shows excellent properties. By this condition, the thermal conductivity coefficient of LS/MF is 0.0216 W(mK)-1, which is 20% lower than MF without LS. This indicates that the prepared LS/MF sphere foam has excellent thermal insulation property. The LS/MF would have wide application prospect due to the simple preparation method and the low cost.
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Key words:
- melamine /
- formaldehyde /
- microsphere foam /
- lignosulfonate /
- heat insulation /
- thermal stability
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