水菱镁石-Mg(OH)2协同聚乙烯阻燃复合材料的性能与分解行为

Performance and decomposition behavior of hydromagnesite-Mg(OH)2 synergistic polyethylene flame retardant composites

  • 摘要: 以水菱镁石(HM)和Mg(OH)2为阻燃剂,利用双螺杆挤出机制备了一系列HM-Mg(OH)2协同聚乙烯(PE)阻燃复合材料。采用垂直燃烧仪、极限氧指数仪、锥形量热仪和拉伸性能测试仪分别测试了HM-Mg(OH)2协同PE阻燃复合材料的阻燃性能和拉伸性能,采用热重分析仪研究了HM-Mg(OH)2协同PE阻燃复合材料的热分解行为。结果表明,HM与Mg(OH)2以适当比例复配作为阻燃剂能在更宽的燃烧温度范围内发生分解,起到更好的阻燃效果,在极限氧指数和拉伸强度不变的前提下,HM-Mg(OH)2协同PE阻燃复合材料的成本大幅下降。两种阻燃剂协同可以减少复合材料点燃初期的无效甚至负面分解,保留了HM分解产物对PE基体高温下分解的抑制作用,同时还可以在燃烧区域表面形成较为稳定和不易破坏的鳞片状保护层,加之复合阻燃剂总体更高的总分解释放率,多种因素共同作用,使复合材料的阻燃效果提高。当HM和Mg(OH)2以质量比1:2协同且用量达到复合材料总质量的60wt%时,HM-Mg(OH)2协同PE阻燃复合材料的极限氧指数为28%,垂直燃烧级别达到UL-94 V-0级,拉伸强度达到28.8 MPa。

     

    Abstract: The flame retardantcy polyethylene (PE) matrix composites were prepared by twin-screw extruder, with hydromagnesite (HM) and Mg(OH)2 as the flame retardants. The flame retardant properties and mechanism of HM-Mg(OH)2/PE flame retardant composites were investigated by limited oxygen index (LOI), vertical buring test (UL-94), cone calorimetric test (CCT) and universal tensile test. The thermal decomposition behavior of HM-Mg(OH)2/PE flame retardant composites was studied by thermogravimetric analysis (TGA). The results show that, the flame retardant in appropriate proportions of HM and Mg(OH)2 decomposes in the combustion temperature range which leads to a better flame retardantcy. In the premise of the same LOI and tensile strength, the cost of PE composite with synergistic flame retardant decreases significantly compared with Mg(OH)2 as flame retardant alone. The ineffective even negative decomposition of HM reduces in the synergistic flame retardant, and the inhibitory effect on the decomposition by the PE matrix with HM under high temperature is retained, at the same time, a relatively stable scaly protective layer forms in the combustion region surface, in adition, the total lost mass of synergistic flame composite is higher. With those variety of factors, the flame retardancy effect of the synergistic flame composite is higher. The HM-Mg(OH2)/PE flame retardant composites pass the UL-94 V-0 rating with LOI value of 28%, and the tensile strength reaches 28.8 MPa when the mass ratio of HM to Mg(OH)2 is 1:2 with 60wt% loading.

     

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