Chip formation and surface damage in orthogonal cutting of plain-woven CFRP

ZHOU Qiang; CHEN Yan; WANG Xiaoyu; ZHANG Chuanchuan; CHEN Xuemei; LIU Yuanji; CHEN Qingliang; GOU Jiangyang

doi:10.13801/j.cnki.fhclxb.20221214.001

Volume 40 Issue 9

Sep. 2023

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ZHOU Qiang, CHEN Yan, WANG Xiaoyu, et al. Chip formation and surface damage in orthogonal cutting of plain-woven CFRP[J]. Acta Materiae Compositae Sinica, 2023, 40(9): 5371-5385. doi: 10.13801/j.cnki.fhclxb.20221214.001

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ZHOU Qiang, CHEN Yan, WANG Xiaoyu, et al. Chip formation and surface damage in orthogonal cutting of plain-woven CFRP[J]. Acta Materiae Compositae Sinica, 2023, 40(9): 5371-5385. doi: 10.13801/j.cnki.fhclxb.20221214.001

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Chip formation and surface damage in orthogonal cutting of plain-woven CFRP

doi: 10.13801/j.cnki.fhclxb.20221214.001

1.
Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
2.
Chengdu Aircraft Industrial (Group) CO., LTD., Chengdu 610092, China

Funds: National Natural Science Foundation of China (51875284)

Received Date: 2022-10-11
Accepted Date: 2022-12-02
Rev Recd Date: 2022-11-18

Available Online: 2022-12-16

Publish Date: 2023-09-15

Abstract

Abstract

Plain-woven carbon fiber-reinforced plastic (PW-CFRP) shows high damage tolerance characteristics and is widely used in the aerospace field. However, PW-CFRP is a multi-scale composite material, and the traditional micro and macro scales cannot study its cutting mechanism well. Therefore, this paper uses mesoscopic cutting simulation methods to study its chip formation mechanism. In this paper, a mesoscopic three-dimensional orthogonal cutting simulation model was established according to the geometric structure characteristics of PW-CFRP, and the orthogonal cutting experiment was carried out to verify the simulation model. The material removal mechanism of PW-CFRP with different fiber braiding directions in cutting process was studied. The results show that the maximum relative error between the simulation and experimental results of cutting force and surface damage is less than 15% under the same process parameters, and the reliability of the simulation model is verified. The maximum damage depth of fiber bundles in each fiber orientation is 0°<45°<90°<135°. The plain-woven structure of warp and fill weaving has inhibitory effect on the machining damage. The support constraint between adjacent fiber bundles hinders the damage expansion, and its maximum processing damage depth will not exceed the maximum width of the fiber bundle section. The thickness of the matrix layer near the fiber is an important factor in the formation of processing damage. The resin-rich area has a good supporting effect on the fiber and can effectively suppress the damage. The resin-starved area has weak support for the fiber, and the damage is easy to expand here, making the surface damage of the material arc-shaped distribution.
- plain woven CFRP,
- ABAQUS,
- orthogonal cutting,
- fiber orientation,
- material removal mechanism
Long Abstrsct
Innovation Points

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References(32)

References

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